2001/08/01 Caterpillar


Corrections To Operation And Maintenance Manual, SEBU7150-01, "Maintenance Section" , "Overhaul (Top End)" {7595}

Usage:

3618 2MW
Engine:
3618 (S/N: 2MW)
Operation And Maintenance Manual, SEBU7150-01, "Maintenance Section", "Overhaul (Top End)". Table 39 and Table 40 include some incorrect information. The correct information follows:

The corrected Table 39 follows:

Table 39
Approximate Fuel Consumption Before A Top End Overhaul    
Engine Model     Fuel Consumption (1)    
3618    
12 605 000 to 14 763 L (3 330 333 to 3 900 000 US gal)    
( 1 ) The fuel consumption is based on fuel with a low heat value of 42 780 kJ/kg and density of 838.9 g/L.

The corrected Table 40 follows:

Table 40
Recommendations for the Top End Overhaul    
Service     Component    
Inspect
Replace    
Cylinder sleeves    
Exhaust shields
Starting motor
Turbocharger bearings, bushings, and seals
Clean
Inspect    
Oil cooler core    
Oil suction screen
Rebuild
Cylinder heads    
Exhaust valves (1)    
Exhaust valve seat inserts
Inlet valves (1)
Inlet valve seat inserts
Inner valve springs
Outer valve springs
Valve spring guides
Valve spring locks
Valve rotators
Replace     Connecting rod bearings    
Cylinder head gaskets
    Exhaust manifold gaskets    
    Fuel injectors    
    Fuel transfer pump seals    
    Oil pump bearings and seals    
    Oil temperature regulators and seals    
    O-ring seals and plugs    
    Seals for the inlet air lines    
    Water pump bearings and seals    
    Water temperature regulators and seals    
( 1 ) The angles of the valves and the seats are different. If the valves and the seats are not replaced, lap the valves and the seats. The valve and the outer diameter of the seat must have 360 degrees of contact. If the valves and the seats require grinding, see the Service Manual, "Specifications" for the angles.

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