324E and 329E Excavators and 329E MHPU Mobile Hydraulic Power Unit C7.1 Engine Supplement Caterpillar


Nozzle Heater Harness - Remove and Install - Harness Assembly

Usage:

324E JCZ

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     195-4609     Seal Pick     1    
B     -     Isopropyl Alcohol     -    



    Illustration 1g02407117

  1. Turn disconnect switch (1) to the OFF position.



    Illustration 2g02430440

  1. Open hood (2) .

    Note: The actual heated nozzle is part of the combustion head and is not serviceable, therefore the heated nozzle is not shown.




    Illustration 3g02475896

  1. Remove bolt (3) and the clamp assembly. Disconnect harness assembly (4) from the heated nozzle.



    Illustration 4g02475898

  1. Remove tie straps (6). Disconnect harness assembly (5). Remove harness assembly (4) .



    Illustration 5g02481442

  1. Use Tooling (A) in order to remove O-ring seals (7) and (8) from harness assembly (4). Discard the O-ring seals.

Installation Procedure

  1. Install harness assembly (4) for the heated nozzle in reverse order.

      ------ WARNING! ------

      Use caution when you are using isopropyl alcohol. Avoid prolonged skin contact with isopropyl alcohol.

      Vapors may be harmful if inhaled. Use only in a well ventilated area. Do not smoke while using isopropyl alcohol.

      Isopropyl alcohol is flammable. Do not use near an open flame or near welding operations. Keep isopropyl alcohol away from heated surfaces exceeding 482°C (900°F).

      ----------------------

    1. Lubricate new O-ring seals (7) and (8) with Tooling (B) prior to installation.

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