PM3412C Power Modules Caterpillar

Maintenance Interval Schedule

Usage:

PM3412 5FL

Before performing any operation or maintenance procedures, ensure that the Safety Information, warnings, and instructions are read and understood.

To determine the maintenance intervals, use fuel consumption, service hours, or calendar time, which ever occurs first.

Before each consecutive interval is performed, all of the maintenance requirements from the previous interval must be performed.

When Required

Battery - Replace
Battery or Battery Cable - Disconnect
Engine Air Cleaner Element (Single Element) - Inspect/Replace
Fuel System - Prime

Daily

Cooling System Coolant Level - Check
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Air Cleaner Service Indicator - Inspect
Engine Air Precleaner - Clean
Engine Oil Level - Check
Walk-Around Inspection

Every 1000 Service Hours

Every 3000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add

First 19 000 L (5000 US gal) of Fuel or 250 Service Hours

Engine Valve Lash - Inspect/Adjust
Magnetic Pickups - Clean/Inspect

Every 19 000 L (5000 US gal) of Fuel or 250 Service Hours

Alternator and Fan Belts - Inspect/Adjust/Replace
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean

PM Level 2 - Every76 000 L (20 000 US gal) of Fuel or 1000 Service Hours

Engine Protective Devices - Check
Fuel Control Linkage - Check/Lubricate

PM Level 3 - Every 228 000 L (60 000 US gal) of Fuel or 3000 Service Hours

Cooling System Coolant (DEAC) - Change
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Turbocharger - Inspect

Every 228 000 L (60 000 US gal) of Fuel or 6000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change

Every 379 000 L (100 000 US gal) of Fuel or 5000 Service Hours

Alternator - Inspect
Fuel Injection Nozzles - Test/Exchange
Magnetic Pickups - Clean/Inspect
Starting Motor - Inspect
Water Pump - Inspect

Overhaul

Overhaul Considerations

Caterpillar Information System:

PM3412C Power Modules Refill Capacities

3054, 3054B and 3056 Marine Engines Fuel Filter Base - Remove and Install - 3056 Engine

G3406 Engine Gas Pressure

PM3412C Power Modules Safety Signs and Labels

2000/10/02 Repair Parts Available for Alternator R-Terminal {1405}

Assembly and Calibration Procedures for Rack Position Sensors{1911, 1911} Assembly and Calibration Procedures for Rack Position Sensors{1911, 1911}

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Electronic Modular Control Panel II (EMCP II) Indicator for Emergency Stop (for MUI 3306B, 3406C Engines)

Electronic Modular Control Panel II (EMCP II) Indicator for Emergency Stop (for EUI and PEEC Engines)

Electronic Modular Control Panel II (EMCP II) SP Fault Code

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