Installation Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
138-7575 |
Link Bracket |
2 |
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| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
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Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
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| Illustration 1 | g01184135 |
- Attach a suitable lifting device to radiator assembly (37). The weight of radiator assembly (37) is approximately 199 kg (440 lb).
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| Illustration 2 | g01184134 |
- Install mounting bolts (36) to both sides of the radiator assembly.
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| Illustration 3 | g01189628 |
- Install bolts (34) to elbow (35) .
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| Illustration 4 | g01184133 |
- Connect side braces (32) to each side.
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| Illustration 5 | g01184132 |
- Install lower fan guard (33). Install side panel (30) and connect hose (31) .
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| Illustration 6 | g01184131 |
- Use Tooling (A) and a suitable lifting device to frame assembly (29). Install frame assembly (29). The weight of frame assembly (29) is approximately 45 kg (100 lb).
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| Illustration 7 | g01184087 |
- Install tube assembly (28) and bolts (27) .
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| Illustration 8 | g01184086 |
- Install harness assembly (24), tank (25), and bolts (26) .
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| Illustration 9 | g01184085 |
- Attach a suitable lifting device to door (23). The weight of door (26) is approximately 43 kg (95 lb). Install door (23) and bolts (22) .
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| Illustration 10 | g01184084 |
- Connect elbow (20). Install bracket (18), the bolts, and the U-bolt. Tighten clamp (19). Connect hose assembly (21) from the opposite side of the cooler.
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| Illustration 11 | g01184075 |
- Position bracket (16) and install bolts (15). Install hose (17) and cover (14).
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| Illustration 12 | g01184077 |
- Position door (13) and install bolts (12) .
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| Illustration 13 | g01184078 |
- Install bracket assembly (11) .
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| Illustration 14 | g01184079 |
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| Illustration 15 | g01184081 |
- Install brace (4) and panels (8) and (9). Connect hose (10) and elbow (3). Install hose (7) and install guards (5) and (6) .
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| Illustration 16 | g01184082 |
- Install guards (1) and (2).
- Fill the coolant. Refer to Operation and Maintenance Manual for the correct procedure.
- Fill the hydraulic oil cooler. Refer to Operation and Maintenance Manual for the correct procedure.
End By:
- Install the air filter. Refer to Disassembly and Assembly, "Air cleaner - Remove and Install".
- Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
- Install the hood. Refer to Disassembly and Assembly, "Hood - Remove and Install".
