301.6C and 301.8C Mini Hydraulic Excavators Machine Systems Caterpillar


Pilot Valve (Joystick) - Remove

Usage:

301.6C JBB

Removal Procedure (Left Side)

Start By:

  1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".

Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.



NOTICE

Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.

To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.

Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.





    Illustration 1g01171283

  1. Remove armrest assembly (1). Remove bottom console (3). Remove top console (2) .



    Illustration 2g01171607

  1. Remove bracket (6) .

  1. Position boot (4) out of the way and remove screws (5) .

  1. Position pilot valve (8) away from box assembly (7) .



    Illustration 3g01171633

  1. Disconnect hose (9). Disconnect hose assemblies (10). Remove pilot valve (8) .

Removal Procedure (Right Side)

Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.



NOTICE

Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.

To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.

Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.





    Illustration 4g01171995

  1. Remove armrest assembly (11). Remove lever assembly (12) .



    Illustration 5g01172021

  1. Remove bottom console (13) .



    Illustration 6g01172023

  1. Disconnect harness assemblies (15). Remove top console (14) .



    Illustration 7g01172130

  1. Remove bracket assembly (18) .

  1. Position boot (17) out of the way. Remove screws (16). Position pilot valve (20) away from box assembly (19) .



    Illustration 8g01172148

  1. Disconnect hose (22). Disconnect hose assemblies (21). Remove pilot valve (20) .

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