321C CR Excavator Hydraulic System Caterpillar


Relief Valve (Swing) - Test and Adjust

Usage:

321C KCR

Table 1
Required Tools    
Part Number     Description     Qty    
8T-0861     Pressure Gauge (
60000 kPa (8700 psi))    
1    

  1. Position the machine on level ground.

  1. Stop the engine.

  1. Release the pressure in the hydraulic system. Refer to Testing And Adjusting, "Hydraulic System Pressure - Release".



    Illustration 1g00952442

    Pump compartment

    (1) Pressure tap (delivery pressure of the drive pump)

    (2) Pressure tap (delivery pressure of the idler pump )

    (3) Pressure tap (power shift pressure)

  1. Connect a 60000 kPa (8700 psi) pressure gauge to pressure tap (2) .



    Illustration 2g00952563

    Pilot oil manifold

    (28) Connector

    (29) Swing parking brake solenoid valve

  1. Disconnect connector (28) from swing parking brake solenoid valve (29) .

  1. Start the engine.

  1. Place the machine controls at the following settings: engine speed dial "10" and AEC switch OFF.

    Reference: Refer to Testing And Adjusting, "Engine Performance - Test" for engine rpm settings.

  1. Move the swing joystick slowly and ensure that the swing parking brake is operating properly.



    Illustration 3g00952568

    Swing motor

    (22) Adjustment plug

    (23) Locknut

    (24) Relief valve (left swing)

    (25) Relief valve (right swing)

    (26) Adjustment plug

    (27) Locknut

  1. Slowly move the swing joystick for a full SWING RIGHT operation and check the pressure for relief valve (25) at pressure tap (2) .

  1. Return the swing joystick to the NEUTRAL position.

  1. The pressure setting of the swing relief valve is 26000 ± 980 kPa (3750 ± 140 psi). If the pressure reading at pressure tap (2) is not within the specification, adjust the swing relief valve.

  1. In order to adjust the swing relief valve, loosen locknut (23). Turn adjustment plug (22) until the pressure gauge reading at pressure tap (2) is 26000 ± 980 kPa (3750 ± 140 psi).

    Note: Turning adjustment plug (22) clockwise increases the pressure. Turning adjustment plug (22) counterclockwise decreases the pressure.

    Note: Always make final pressure adjustments on pressure rise.

  1. Tighten locknut (23) to a torque of 117 ± 10 N·m (85 ± 7 lb ft).

  1. Slowly move the swing joystick for a full SWING LEFT operation and check the pressure for relief valve (24) at pressure tap (2) .

  1. Return the swing joystick to the NEUTRAL position.

  1. The pressure setting of the swing relief valve is 26000 ± 980 kPa (3750 ± 140 psi). If the pressure reading at pressure tap (2) is not within the specification, adjust the swing relief valve.

  1. In order to adjust the swing relief valve, loosen locknut (27). Turn adjustment plug (26) until the pressure gauge reading at pressure tap (2) is 26000 ± 980 kPa (3750 ± 140 psi).

    Note: Turning adjustment plug (26) clockwise increases the pressure. Turning adjustment plug (26) counterclockwise decreases the pressure.

    Note: Always make final pressure adjustments on pressure rise.

  1. Tighten locknut (27) to a torque of 117 ± 10 N·m (85 ± 7 lb ft).

  1. After completing the test and/or the adjustment procedures for the swing relief valves, stop the engine.

  1. Release the pressure in the hydraulic system. Refer to Testing And Adjusting, "Hydraulic System Pressure - Release".

  1. Connect connector (28) to the solenoid valve for swing parking brake (29) .

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