Maintenance Interval Schedule
Note: Ensure that the Safety Information, warnings, and instructions are read and understood before performing any operation or maintenance procedure.
Battery or Battery Cable - Disconnect
Fuel System - Prime
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Water Separator - Drain
Marine Transmission Oil Level - Check
Walk-Around Inspection
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Alternator - Inspect
Alternator Belt - Inspect/Adjust/Replace
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Engine Protective Devices - Check
Fuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Electronic Unit Injector - Inspect/Adjust
Engine - Clean
Engine Mounts - Inspect
Engine Speed/Timing Sensors - Check/Clean/Calibrate
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Use fuel consumption, service hours, or calendar time interval, whichever occurs first. Before each consecutive interval is performed, all of the maintenance requirements from the previous interval must also be performed.
When Required
Battery - RecycleBattery or Battery Cable - Disconnect
Fuel System - Prime
Daily
Cooling System Coolant Level - CheckEngine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fuel System Water Separator - Drain
Marine Transmission Oil Level - Check
Walk-Around Inspection
Every 1900 L (500 US gal) of Fuel or 50 Service Hours
Zinc Rods - Inspect/ReplaceBetween 250 Service Hours and 1000 Service Hours (or between first and fourth oil change)
Electronic Unit Injector - Inspect/AdjustEngine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
PM Level 1 - Every 9500 L (2500 US gal) of Fuel or 250 Service Hours or 1 Year
Aftercooler Condensate Drain Valve - Inspect/CleanAlternator - Inspect
Alternator Belt - Inspect/Adjust/Replace
Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Air Cleaner Element - Clean/Replace
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Engine Protective Devices - Check
Fuel System Primary Filter - Clean/Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Every 38 000 L (10 000 US gal) of Fuel or 1000 Service Hours
Aftercooler Core - Clean/TestPM Level 2 - Every 114 000 L (30 000 US gal) of Fuel or 3000 Service Hours or 2 Years
Cooling System Coolant (DEAC) - ChangeCooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Electronic Unit Injector - Inspect/Adjust
Engine - Clean
Engine Mounts - Inspect
Engine Speed/Timing Sensors - Check/Clean/Calibrate
Engine Valve Lash - Inspect/Adjust
Engine Valve Rotators - Inspect
Starting Motor - Inspect
Turbocharger - Inspect
Water Pump - Inspect
Every 6000 Service Hours or 6 Years
Cooling System Coolant (ELC) - ChangeEvery 380 000 L (100 000 US gal) of Fuel or 10 000 Service Hours
Overhaul ConsiderationsCaterpillar Information System:
3116 Truck Engine Engine Storage
3408E and 3412E Engines for Caterpillar Built Machines Crankshaft Rear Seal - Install
3500 and 3500B Engines Cooling System Coolant (DEAC) - Change
3034 Engine for Caterpillar Built Machines Engine Oil Pan - Remove and Install
G3500 Engines Piston and Connecting Rods - Remove
3612 and 3616 Engines Engine Oil Cooler
3034 Engine for Caterpillar Built Machines Engine Oil Pressure Switch - Remove and Install
3524B Engine for Caterpillar Built Machines Connecting Rod Bearings - Remove and Install
EMCPII+ for Gas Engines Speed Sensor (Engine) - Adjust
EMCPII+ for Gas Engines EMCP Electronic Control (Generator Set) - Replace
EMCPII+ for Gas Engines EMCP Electronic Control (AC Transformer Box) - Replace
EMCPII+ for Gas Engines Relay Module - Replace
3116 Truck Engine Gauges and Indicators
Electronic Modular Control Panel II+ (EMCP II+) Starting Motor Magnetic Switch - Test - 3306B and 3406C MUI Engines
3500 and 3500B Engines Cooling System Coolant (ELC) - Change
3500B High Displacement Generator Set Engines Engine Oil and Filter - Change
3126B Marine Engine Fuel System
3054 and 3056 Industrial and Generator Set Engines Fuel Injection Lines
3034 Engine for Caterpillar Built Machines Engine Oil Relief Valve - Remove and Install
3500 and 3500B Engines Walk-Around Inspection - Exercise Inspection of Standby Generator Set Engines
3114, 3116 and 3126 Industrial, Marine and Generator Set Engines Valve Rocker Arms and Lifters
G3500 Engines Piston and Connecting Rods - Install
3054 and 3056 Industrial and Generator Set Engines Fuel Filter Base
RA1.2, R1.4, R2.0, R2.2, R2.5, R2.7, R3.0, R4.5 and R5.5 Series Reduction Starting Motors General Information