Diesel engine exhaust contains products of combustion which may cause personal injury. Always start and operate the engine in a well ventilated area, and, if in an enclosed area, vent the exhaust to the outside. |
Personal injury can result from rotating and moving parts. Stay clear of all rotating and moving parts. Never attempt adjustments while the machine is moving or the engine is running unless otherwise specified. The machine must be parked on a level surface and the engine stopped. Attach a "Do Not Operate" or similar warning tag to the start switch and controls before servicing, repairing, or making adjustments to the machine. |
Personal injury or death can result from sudden machine movement. Sudden movement of the machine can cause injury to persons on or near the machine. To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine. |
Machine Test Parameters | ||
---|---|---|
Date | Product or Component SN | |
Measurement Location | Measurement | Actual |
Minimum hydraulic oil temperature for test | |
The vibratory solenoid is electronically controlled using open-loop logic. Two calibration points are required to ensure proper vibratory speed control during operation. Perform the calibration procedure under any of the following conditions:
- The vibratory pump has been replaced.
- The vibratory solenoid has been replaced.
- The auxiliary ECM has been replaced.
- Maximum vibratory speed is outside the specified range.
- The vibratory shaft rotates although the system is off.
The following calibration procedure can be done on the machine display.
Required Tools | ||||
---|---|---|---|---|
Tool | Item | Qty | Part No | Description |
A | 1 | 351-8635 | Tachometer Kit |
- Drive the machine to a smooth, horizontal surface.
Show/hide table
Illustration 1 g03890163 - Move propel lever (4) to the NEUTRAL position.
- Press parking brake switch (5) to change the status of the parking brake to "engaged". When the parking brake status is "engaged", an LED next to the parking brake switch will be illuminated.
- Use travel mode switch (3) to select the pave mode. When the travel mode is set to pave, an LED next to pave symbol (2) will be illuminated.
Note: The machine must be in pave mode to operate the screed lift system, hopper system, tow point system, and auger lift system.
- Press and hold screed raise switch (1). Release the switch when the screed is raised fully.
Show/hide table
Illustration 2 g03890192 - Engage screed lock lever (6) on each side of the machine.
Show/hide table
Illustration 3 g03890385 - Use screed float switch (7) to place the screed in the FLOAT position. When the screed is in the FLOAT position, an LED next to the screed float switch will illuminate. Allow the tow arms to rest on the screed lock mechanisms.
Show/hide table
Illustration 4 g06004044 - Press left screed extend switch (8). Release the switch when the left screed extender is fully extended.
- Press right screed extend switch (9). Release the switch when the right screed extender is fully extended.
Show/hide table
Illustration 5 g06004050 - Press rpm decrease switch (10) once to operate the engine in low idle.
Show/hide table
Illustration 6 g06004080 - Examine the display. If "Regen Conditions Not Met" warning (11) is shown and the banner is yellow, allow the engine to operate until the regeneration cycle is complete. The cycle may require up to 1 hour to complete. If the warning banner is red, use Cat® ET to complete a regeneration cycle as soon as possible. If no engine regeneration warning is shown, go to the next step.
Show/hide table
Illustration 7 g06004087 - Press and hold push to start switch (12). Release the switch when the engine stops.
Show/hide table
Illustration 8 g06004094 - Move machine power switch (13) to the OFF position.
Show/hide table
Illustration 9 g06004332 - Install a small piece of reflective tape (14) from Tool (A) on vibratory shaft (15).
Show/hide table
Illustration 10 g06004109 - Move machine power switch (13) into the ON position. After the home screen is shown on display (16) press and hold push to start switch (12). Release the switch when the engine starts.
Show/hide table
Illustration 11 g06004116 - Actuate screen unlock switch (17) to enable the touch screen on the display.
Note: When the display is enabled, an LED next to the screen unlock switch is illuminated.
Show/hide tableIllustration 12 g06004124 - Tap status icon (18) to enter the status screen.
Show/hide table
Illustration 13 g06004130 - Operate the engine at low idle for a few minutes. Press rpm increase switch (19) once to operate the engine in high idle.
Show/hide table
Illustration 14 g06004136 - Monitor hydraulic oil temperature (20) on display (16). Operate the machine until the oil temperature reaches a minimum of
45 ± 10 °C (113 ± 18 °F) . - Tap home icon (21).
Note: This calibration procedure requires operation of the machine controls. Read and understand machine operation before performing this calibration procedure. Refer to the machine Operation and Maintenance Manual.
- Tap service icon (22).
Show/hide table
Illustration 16 g06004146 - Tap "Calibrations" (23).
Show/hide table
Illustration 17 g06004151 - Tap down arrow (25) until "Vibratory System Solenoid" appears in the calibration list.
- Tap screed compaction control icon (24).
Show/hide table
Illustration 18 g06004351 - Tap vibratory icon (26).
Show/hide table
Illustration 19 g06004357 - Tap back icon (27).
Show/hide table
Illustration 20 g06004362 - Tap "Vibratory System Solenoid" (28).
Show/hide table
Illustration 21 g06004372 - Read on-screen warnings (29). Tap down arrow (30) to scroll through the warnings.
Show/hide table
Illustration 22 g06004379 - After fulfilling requirements of on-screen warnings (29), tap "OK" icon (31).
Show/hide table
Illustration 23 g06004648 - Tap "OK" icon (31) to start the calibration.
Show/hide table
Illustration 24 g06004653 - Follow the on-screen instructions to complete the calibration of the vibratory system solenoid.
- When the calibration is complete, press rpm decrease switch (10) once to operate the engine in low idle.
- Press and hold push to start switch (12). Release the switch when the engine stops.
- Move machine power switch (13) to the OFF position.
Illustration 15 | g06004138 |