Installation Of The 482-0240 KIT-TANK DOOR On Certain Compact Track Loaders And Skid Steer Loaders {7315} Caterpillar

Installation Of The 482-0240 KIT-TANK DOOR On Certain Compact Track Loaders And Skid Steer Loaders {7315}

Usage:

249D AH9

Compact Track Loader: 239D (S/N: CD41-UP; BL91-UP; T9S1-UP); 249D (S/N: AH91-UP; D9E1-UP; GWR1-UP)
Skid Steer Loader: 226D (S/N: HR61-UP; HRD1-UP); 232D (S/N: EH21-UP; KXC1-UP; DPR1-UP)

Introduction

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Table 1
Revision History
Revision	Summary of Changes
02	Added prefixes HR6, EH2, T9S, D9E

This special instruction will cover the installation procedure of the 482-0240 KIT-TANK DOOR on certain Compact Track Loaders and Skid Steer Loaders.

Required Parts

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Table 2
Required Parts
Qty	Part Number	Part Description
2	275-0572	Latch As
1	344-5036	Film
1	345-4619	Film
1	349-8603	Film
1	349-8604	Film
2	421-0178	Door As
2	421-0182	Plate
2	461-5429	Latch Cam
14	3E-8020	Screw
2	6V-7743	Locknut
2	8T-4205	Hard Washer
2	281-3974	Bumper

Installation Procedure

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Illustration 1	g03863426
View of left-hand side film installation (1) 349-8604 Film (2) 421-0178 Door As (3) 349-8603 Film

Select either film (1) or film (3) per ANSI or ISO regulations that applies to your machine. (Should match film that is currently in place above door). Install film onto door assembly (2) as shown in Illustration 1.
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Illustration 2 g06211102

View of right-hand side film installation
(2) 421-0177 Door As
(4) 344-5036 Film
(5) 345-4619 Film
Install film (4) and film (5) onto door assembly (2).
Install latch assembly (7) onto door assemblies (2).
1. Remove lock washer (8) and nut (9) from latch assembly (7).
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  Illustration 3 g06211103
  
  View of latch installation
  (2) 421-0178 Door As
  (7) 275-0572 Latch As
  (8) Washer
  (9) Nut
2. Install latch assembly (7) to door assemblies (2) making sure that latch is positioned vertical long ways. Secure using washer (8) and nut (9).Torque nut (9) to 15 ± 1 N·m (11 ± 1 lb ft).
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  Illustration 4 g03863483
  
  View of cam-lock installation
  (7) 275-0572 Latch As
  (10) 461-5429 Latch Cam
  (11) Hex bolt
3. Install cam (10) to latch assembly (7) using bolt (11). Insure cam (10) in vertical when installed in locked position to match latch assembly (7). Torque bolt (11) to 6 ± 0.5 N·m (53 ± 4 lb in).
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Illustration 5 g06211114

View of door assembly and plate installation
(A) Existing hardware
(2) 421-0178 Door As
(12) 3E-8020 Screw

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Illustration 6 g03873648

View of bumper
(13) 281-3974 Bumper
When installing door assemblies (2), on the rear of the machine. Start by removing existing hardware (A). Install door assemblies (2) using screws (12). On left-hand door assembly (2), install bumpers (13) closest to the rear door.
Note: If door assembly will not open when bumper (13) is installed, only install bumper on the top of door assembly (2).