2014/05/30 Caterpillar


An Improved Torque Converter Lines Group and Power Train Oil Lines Group are Now Used On Certain 789D and 793D Off-Highway Trucks {3016, 3101, 3154}

Usage:

793D FDB
Off-Highway Truck:
789D (S/N: SPD1-UP; SHH1-UP)
793D (S/N: FDB1-UP)
Service Magazine, SEPD1790, 26 May 2014, "An Improved Torque Converter Lines Group and Power Train Oil Lines Group are Now Used On Certain 789D and 793D Off-Highway Trucks". Disregard the information in the article that is listed above. Refer to the information in the following article.

Description of Change: An improved torque converter lines group and power train oil lines group are now used on the machines listed above.

The improved torque converter lines group and power train oil lines group each have a new elbow assembly, new connector assembly, and new hose assembly.

The new connector assembly provides better engagement with spool in lockup clutch and synchronizing valve. The new connector assembly increases the performance of the torque converter lines group and power train oil lines group.

Adaptable To: The improved torque converter lines group and power train oil lines group are adaptable to machines and effective in production with machines listed in Table 1.

Table 1
Sales Model     Adaptable to Machines     Effective in Production with Machines    
789D     S/N:SPD1-628     S/N:SPD629-UP    
S/N:SHH1-319 S/N:SHH320-UP    
793D     S/N:FDB1-1826     S/N:FDB1827-UP    

Instructions for the 789D

Table 2
Required Parts
789D    
Item     Qty     Part     Description    
1     1     1U-3176     Connector    
2     1     238-5080     O-Ring Seal    
3     1     9X-2085     Elbow    
4     1     214-7568     O-Ring Seal    
5     1     228-7090     O-Ring Seal    
6     1     444-3702     Hose As    

  1. Prepare the machine for maintenance.

    Refer to Operation and Maintenance Manual, "System Pressure Release".

    Refer to Operation and Maintenance Manual, "Use of Wheel Chocks".

    Refer to Operation and Maintenance Manual, "Cable (Truck Body Retaining)".

    Refer to Operation and Maintenance Manual, "Hoist, Torque Converter and Brake Tank Oil - Change" for the correct draining and filling procedure.




    Illustration 1g03682702

    View of the rear of the torque converter housing

    (A) Lockup clutch

    (B) Elbow assembly

    (C) Hose assembly

  1. Remove and discard elbow assembly (B) and hose assembly (C) .



    Illustration 2g03682796

    View of the rear of the torque converter housing

    (A) Lockup clutch

    (1) 1U-3176 Connector

    (2) 238-5080 O-Ring Seal

    (3) 9X-2085 Elbow

    (4) 214-7568 O-Ring Seal

    (5) 228-7090 O-Ring Seal

    (6) 444-3702 Hose As

  1. Secure connector (1) with O-ring seal (2) to lockup clutch (A) .

  1. Secure elbow (3) with O-ring seal (4) to connector (1) .

    Note: Lockup clutch (A) may require removal in order to achieve proper clearance to install elbow (3) .

  1. Secure hose assembly (6) with O-ring seal (5) to elbow (3). Secure the other end of hose assembly (6) to the available elbow assembly for the lines group.

Instructions for the 793D

Table 3
Required Parts
793D    
Item     Qty     Part     Description    
1     1     1U-3176     Connector    
2     1     238-5080     O-Ring Seal    
3     1     8T-6876     Elbow    
4     1     228-7090     O-Ring Seal    
5     1     214-7568     O-Ring Seal    
6     1     455-6780     Hose As    

  1. Prepare the machine for maintenance.

    Refer to Operation and Maintenance Manual, "System Pressure Release".

    Refer to Operation and Maintenance Manual, "Use of Wheel Chocks".

    Refer to Operation and Maintenance Manual, "Cable (Truck Body Retaining)".

    Refer to Operation and Maintenance Manual, "Hoist, Torque Converter and Brake Tank Oil - Change" for the correct draining and filling procedure.




    Illustration 3g03682722

    View of the rear of the torque converter housing

    (A) Lockup clutch

    (B) Elbow assembly

    (C) Hose assembly

  1. Remove and discard elbow assembly (B) and hose assembly (C) .



    Illustration 4g03682852

    (A) Lockup clutch

    (1) 1U-3176 Connector

    (2) 238-5080 O-Ring Seal

    (3) 8T-6876 Elbow

    (4) 228-7090 O-Ring Seal

    (5) 214-7568 O-Ring Seal

    (6) 455-6780 Hose As

  1. Secure connector (1) with O-ring seal (2) to lockup clutch (A) .

  1. Secure elbow (3) with O-ring seal (4) to connector (1) .

    Note: Lockup clutch (A) may require removal order to achieve proper clearance to install elbow (3) .

  1. Secure hose assembly (6) with O-ring seal (5) to elbow (3). Secure the other end of hose assembly (6) to the available elbow assembly for the lines group.

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