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Procedure to Install 435-3715 Waste Handling Option Ar on Certain Wheel Loaders {0679, 7000, 7150, 7960} Caterpillar


Procedure to Install 435-3715 Waste Handling Option Ar on Certain Wheel Loaders {0679, 7000, 7150, 7960}

Usage:

972M A78
Wheel Loader
966M (S/N: MD71-UP; EJA1-UP; DYC1-UP; LMM1-UP; KJP1-UP; GMS1-UP)
972M (S/N: A781-UP; LSJ1-UP; GGN1-UP; WGN1-UP; A8P1-UP; JPR1-UP)

Introduction

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Table 1
Revision History 
Revision  Summary of Changes 
02  Added serial number prefixes 

This Special Instruction will provide information on the installation of 435-3715 Waste Handling Option Ar.

Do not perform any procedure in this publication or order any parts until you understand the information that is contained in this publication.

Safety Section

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------ WARNING! ------

Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death.

Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information.

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------ WARNING! ------

Personal injury can result from flame cutting or welding on painted areas.

The effect of gasses from burned paint is a hazard to the person doing the cutting or welding.

Do not flame cut or weld on painted areas.

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------ WARNING! ------

Personal injury or death can result from fumes, gases and ultraviolet rays from the weld arc.

Welding can cause fumes, burn skin and produce ultraviolet rays.

Keep your head out of the fumes. Use ventilation, exhaust at the arc, or both, to keep fumes and gases from your breathing area. Wear eye, ear and body protection before working.

Protect yourself and others; read and understand this warning. Fumes and gases can be dangerous to your health. Ultraviolet rays from the weld arc can injure eyes and burn skin. Electric shock can cause death.

Read and understand the manufacturer's instructions and your employer's safety practices. Do not touch live electrical parts.

See "American National Standard Z49.1, Safety in Welding and Cutting" published by the American Welding Society.

American Welding Society
2501 N.W. 7th Street
Miami, Florida 33125

See "OSHA Safety and Health Standards, 29 CFR 1910", available from U.S. Department of Labor.

U.S. Department of Labor
Washington, D.C. 20210

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------ WARNING! ------

Use an appropriate lifting device that is rated for the specific load. Failure to do so can result in serious injury or death.

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NOTICE

Before carrying out arc welding on the machine or on any equipment attached to the machine, disconnect all power and ground leads from the batteries in order to avoid possible damage to electronic components.

Required Parts

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Table 2
435-3715 Waste Handling Option Ar 
Item  Qty  Part
Number 		 Description 
1  2  124-2456  Film 
2  2  244-5389  Special Spacer 
3  1  250-2320  Pin As 
4  1  250-2321  Pin As 
5  6  274-6580  Spacer 
6  2  278-4545  Clamp 
7  2  278-5613  Clamp As 
8  1  300-3054  Clamp 
9  2  308-9116  Cable As 
10  1  337-0184  Cable As 
11  1  348-3432  Air Filter Element As 
12  1  352-9181  Precleaner Gp 
13  1  353-0207  Clamp As 
14  1  360-0716  Fender As 
15  1  360-0717  Fender As 
16  1  362-1181  Alternator Guard 
17  1  362-1182  Alternator Guard 
18  1  367-2417  Flap 
19  1  380-5263  Plate As 
20  6  381-1834  Bracket As 
21  2  381-9075  Film 
22  2  381-9077  Film 
23  2  383-1298  Channel As 
24  1  383-1306  Cover 
25  1  387-4479  Bracket 
26  1  387-4480  Bracket 
27  1  388-2229  Cover 
28  1  388-2235  Cover 
29  1  388-7596  Guard 
30  1  388-7598  Cover 
31  1  389-0769  Plate 
32  1  389-0773  Guard As 
33  1  389-0774  Cover 
34  1  389-0775  Cover As 
35  1  389-0776  Cover As 
36  2  389-0777  Plate 
37  1  389-2933  Flap 
38  1  389-2934  Plate 
39  1  389-2935  Strip 
40  1  390-0889  Sheet 
41  1  390-4375  Guard As 
42  1  390-4377  Cover 
43  2  390-4378  Bracket As 
44  8  390-7350  Guard As 
45  1  390-7372  Plate 
46  1  390-7373  Plate 
47  1  390-7381  Bracket 
48  1  390-7384  Bracket 
49  1  391-8783  Guard As 
50  8  392-3950  Plate 
51  1  392-4059  Extension As 
52  1  392-4060  Extension As 
53  1  393-2660  Bracket As 
54  1  393-3704  Bracket As 
55  1  393-5304  Bracket As 
56  1  393-5504  Support As 
57  1  393-5506  Support As 
58  2  393-5508  Spacer 
59  1  393-7094  Bracket As 
60  7  396-6968  Step As 
61  2  425-9683  Gusset 
62  1  430-8857  Sheet As 
63  1  434-1158  Plate 
64  1  434-1159  Guard As 
65  2  435-2801  Plate As 
66  2  435-2802  Bracket As 
67  2  435-2803  Baffle 
68  2  439-1719  Plate 
69  1  439-1723  Sheet 
70  1  439-1724  Sheet 
71  1  439-1725  Plate 
72  1  440-0112  Cover 
73  1  440-0113  Cover 
74  1  440-0114  Cover 
75  1  440-3769  Sheet 
76  1  440-3770  Sheet 
77  1  440-3772  Plate 
78  1  442-5017  Spacer 
79  1  443-7154  Guard As 
80  8  449-4062  Support As 
81  4  450-5367  Cam Follower 
82  4  450-5966  Bracket As 
83  2  450-5968  Guard As 
84  8  451-7333  Bracket 
85  8  451-7334  Bracket 
86  1  454-4239  Plate As 
87  1  454-4241  Plate As 
88  1  454-4243  Plate 
89  1  454-4244  Cover 
90  1  454-4245  Plate As 
91  1  454-4247  Plate As 
92  1  454-7370  Plate 
93  1  454-7371  Cover 
94  2  456-7665  Bracket As 
95  4  456-7668  Plate As 
96  2  456-7706  Guard 
97  2  457-5982  Clamp 
98  2  457-5983  Clamp As 
99  8  115-6433  Washer 
100  5  127-1104  Plate 
101  4  151-5520  Washer 
102  4  153-9301  Bolt 
103  2  176-5166  Spacer 
104  48  198-4777  Hard Washer 
105  8  222-9151  Hard Washer 
106  16  344-5673  Nut 
107  24  344-5674  Nut 
108  35  344-5675  Nut 
109  4  365-6813  Hard Washer 
110  7  3E-4353  Hard Washer 
111  8  3E-6924  Screw 
112  8  3E-8020  Screw 
113  7  446-5836  Weld Stud 
114  8  5C-7261  Nut 
115  4  5C-9553  Bolt 
116  1  5D-1026  Band Clamp 
117  65  5P-1076  Hard Washer 
118  16  5P-4115  Hard Washer 
119  13  5P-4116  Hard Washer 
120  2  5P-8250  Washer 
121  4  6V-3940  Bolt 
122  2  6W-5458  Spacer 
123  2  7F-6112  Bolt 
124  4  7I-6677  Plate 
125  6  7X-0550  Hard Washer 
126  1  7X-0587  Hard Washer 
127  18  7X-0589  Hard Washer 
128  80  7X-7729  Washer 
129  8  8T-0100  Bolt 
130  134  8T-4121  Hard Washer 
131  33  8T-4133  Nut 
132  79  8T-4136  Bolt 
133  4  8T-4138  Bolt 
134  24  8T-4139  Bolt 
135  3  8T-4167  Hard Washer 
136  6  8T-4176  Bolt 
137  3  8T-4181  Bolt 
138  2  8T-4182  Bolt 
139  8  8T-4183  Bolt 
140  36  8T-4186  Bolt 
141  6  8T-4190  Bolt 
142  8  8T-4192  Bolt 
143  38  8T-4195  Bolt 
144  62  8T-4196  Bolt 
145  4  8T-4222  Plated Washer 
146  4  8T-4223  Hard Washer 
147  72  8T-4224  Hard Washer 
148  8  8T-4244  Nut 
149  4  8T-4779  Bolt 
150  4  8T-4908  Bolt 
151  17  8T-4956  Bolt 
152  2  8T-6431  Rod End 
153  1  8T-7338  Bolt 
154  45  8T-7547  Bolt 
155  8  8T-7934  Hard Washer 
156  1  8X-5963  Block 
157  8  9X-2038  Washer 
158  18  9X-2039  Screw 
159  18  9X-2041  Screw 
160  11  9X-8256  Washer 
161  6  9X-8257  Washer 
162  2  9X-8258  Washer 
163  3  9X-8480  Bolt 
164  2  9X-8897  Bolt 
165  17  5P-0767  Hose 

Hardware

Welding

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Illustration 1g03734864
Bottom view 7I-6677 Plate location
(W1) 6 mm (0.24 inch) filet weld
(A) 108.1 mm (4.3 inch)
(B) 198.9 mm (7.8 inch)
(C) 474 mm (18.7 inch)
(D) 948 mm (37.3 inch)
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Illustration 2g03734912
View B-B 8X-5963 Block location
(W2) 8 mm (0.31 inch) filet weld
(E) 470.5 ± 2 mm (18.52 ± 0.08 inch)
(F) 141 ± 2 mm (5.55 ± 0.08 inch)
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Illustration 3g03734785
View C-C 446-5836 Weld Stud locations
(G) 811.5 ± 2 mm (32 ± 0.08 inch)
(H) 160 ± 2 mm (6.3 ± 0.08 inch)
(J) 352 ± 2 mm (13.85 ± 0.08 inch)
(K) 150 ± 2 mm (5.9 ± 0.08 inch)
(L) 210 ± 2 mm (8.26 ± 0.08 inch)
(M) 525 ± 2 mm (20.67 ± 0.08 inch)
(N) 643 ± 2 mm (25.31 ± 0.08 inch)
(P) 777.2 ± 2 mm (30.6 ± 0.08 inch)
(Q) 80 ± 2 mm (3.15 ± 0.08 inch)
(R) 33 ± 2 mm (1.3 ± 0.08 inch)
(S) 10 ± 2 mm (0.40 ± 0.08 inch)
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Illustration 4g03893420
Non-engine end frame assembly (NEEF) bottom view
(23) 383-1298 Channel As
(100) 127-1104 Plate
(W1) 6 mm (0.24 inch) filet weld
(W2) 8 mm (0.31 inch) filet weld
(N1) No weld 30 ± 2 mm (1.18 ± 0.08 inch). Applies to both channels.
(N2) No weld 25 ± 2 mm (0.98 ± 0.08 inch). No weld or tack welds between the block and lower hitch plate.
(T) 1360 mm (53.5 inch)
(U) 1171.7 mm (46.1 inch)
(V) 560.4 mm (22.1 inch)
(W) Center plate
(X) 388.5 mm (15.3 inch)
(Y) 488 mm (19.2 inch)
(Z) 470 mm (18.5 inch)

Light Guard Groups

Head Lamp and Horn

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    Illustration 5g03736006
    (53) 393-2660 Bracket As
    (54) 393-3704 Bracket As
    (55) 393-5304 Bracket As
    (59) 393-7094 Bracket As
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    Illustration 6g03736020

  1. Install bracket assemblies (53) and (54).

  2. Install bracket assemblies (55) and (9) on the left-hand side.

Flood Lights

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    Illustration 7g03736069
    Front view of the cab
    (80) 449-4062 Support As
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    Illustration 8g03736570
    Rear view of the cab
    (80) 449-4062 Support As

  1. Install support assemblies (80).
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      Illustration 9g03736117
      View C-C and D-D
      (A) Existing nut
      (80) 449-4062 Support As
      (84) 451-7333 Bracket
      (85) 451-7334 Bracket
      (106) 344-5673 Nut
      (118) 5P-4115 Hard Washer
      (129) 8T-0100 Bolt

    1. Install hardware as shown. Adjust support assembly (80) to be parallel with the light. Tighten to 7 ± 1 N·m (62 ± 9 lb in)

      Note: When installing support assembly (80) to a machine with HID flood lamps. Brackets (84) and (85) will need to switch positions. This switch will allow more room for the HID lamp.

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      Illustration 10g03736519
      (B) Existing nut and washer
      (155) 8T-7934 Hard Washer

    2. Install hard washers (155).

      Note: When installing support assembly (80) to a machine with HID flood lamps. Hard washer (155) will instead be used on the underside of the roof for clearance.

Rear Lights

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    Illustration 11g03736622
    (94) 456-7665 Bracket As
    (95) 456-7668 Plate As
    (96) 456-7706 Guard
    (111) 3E-6924 Screw
    (157) 9X-2038 Washer

  1. Install the components of the light guard.

    Note: In the alternate design for use with rear guard, plate assembly (95) is not used. Also, screws (112) are used in place of screws (111).

Debris Guards

Precleaner

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    Illustration 12g03736978
    (12) 352-9181 Precleaner Gp

  1. Install precleaner group (12) to the machine using the clamp included in the group.

Alternator Guards

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    Illustration 13g03737043
    Location of alternator
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    Illustration 14g03737066
    Detail A
    (A) Existing hardware
    (16) 362-1181 Alternator Guard
    (17) 362-1182 Alternator Guard
    (102) 153-9301 Bolt
    (137) 8T-4181 Bolt
    (160) 9X-8256 Washer

  1. Install alternator guards (16) and (17). Remove hardware (A) to install alternator guard (17) and then re installed.

Cylinder Guards

Tilt Cylinder Guard

966 Models

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    Illustration 15g03739112
    (8) 300-3054 Clamp
    (56) 393-5504 Support As
    (117) 5P-1076 Hard Washer
    (120) 5P-8250 Hard Washer
    (139) 8T-4183 Bolt
    (146) 8T-4223 Hard Washer
    (148) 8T-4244 Nut
    (164) 9X-8897 Bolt

  1. Install clamp (8) and support assembly (56).
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    Illustration 16g03739121
    (81) 450-5367 Cam Follower
    (82) 450-5966 Bracket As
    (109) 365-6813 Hard Washer
    (127) 7X-0589 Hard Washer
    (143) 8T-4195 Bolt

  2. Install bracket assembly (82).
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    Illustration 17g03739149
    (2) 244-5389 Special Spacer
    (25) 387-4479 Bracket
    (58) 393-5508 Spacer
    (83) 450-5968 Guard As
    (123) 7F-6112 Bolt
    (127) 7X-0589 Hard Washer
    (144) 8T-4196 Bolt
    (162) 9X-8258 Washer

  3. Install guard (83).

    Note: If equipped with auto lube, refer to "Auto Lube" to install guard (83).

972 Models

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    Illustration 18g03737490
    (13) 353-0207 Clamp As
    (57) 393-5506 Support As
    (117) 5P-1076 Hard Washer
    (127) 7X-0589 Hard Washer
    (135) 8T-4167 Hard Washer
    (140) 8T-4186 Bolt
    (163) 9X-8480 Bolt

  1. Install clamp assembly (13) and support assembly (57).
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    Illustration 19g03737496
    (81) 450-5367 Cam Follower
    (82) 450-5966 Bracket As
    (109) 365-6813 Hard Washer
    (127) 7X-0589 Hard Washer
    (143) 8T-4195 Bolt

  2. Install bracket assembly (82).
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    Illustration 20g03737503
    (2) 244-5389 Special Spacer
    (26) 387-4480 Bracket
    (58) 393-5508 Spacer
    (83) 450-5968 Guard As
    (123) 7F-6112 Bolt
    (127) 7X-0589 Hard Washer
    (144) 8T-4196 Bolt
    (162) 9X-8258 Washer

  3. Install guard (83).

    Note: If equipped with auto lube, refer to "Auto Lube" to install guard (83).

Auto Lube

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    Illustration 21g03739232
    (25) 387-4479 Bracket
    (78) 442-5017 Spacer
    (83) 450-5968 Guard As
    (103) 176-5166 Spacer
    (126) 7X-0587 Hard Washer
    (127) 7X-0589 Hard Washer
    (138) 8T-4182 Bolt
    (144) 8T-4196 Bolt
    (153) 8T-7338 Bolt

  1. Install guard (83).

Baffle

Location

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Illustration 22g03741527

Baffle Installation

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    Illustration 23g03741571
    (6) 278-4545 Clamp
    (7) 278-5613 Clamp As
    (65) 435-2801 Plate As
    (66) 435-2802 Bracket As
    (67) 435-2803 Baffle
    (97) 457-5982 Clamp
    (98) 457-5983 Clamp As
    (105) 222-9151 Hard Washer
    (122) 6W-5458 Spacer
    (130) 8T-4121 Hard Washer
    (140) 8T-4186 Bolt
    (143) 8T-4195 Bolt
    (144) 8T-4196 Bolt
    (145) 8T-4222 Plated Washer
    (152) 8T-6431 Rod End

  1. Mount baffle (67) to plate (65).

    Note: Remove existing plate before mounting baffle (67) and reuse hardware to mount plate (65).

  2. Install hardware as shown to connect baffle (67) to the cylinders.

    Note: Clamp (6) and clamp assembly (7) may be used according to the size of the cylinder.

NEEF Guard

Location

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Illustration 24g03737894
Bottom view

Guard Installation

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    Illustration 25g03737929
    Bottom view
    (32) 389-0773 Guard As
    (34) 389-0775 Cover As
    (35) 389-0776 Cover As
    (117) 5P-1076 Hard Washer
    (134) 8T-4139 Bolt

  1. Install cover assemblies (34) and (35) to guards assembly (32), then install to the machine.
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    Illustration 26g03737930
    Top side view
    (34) 389-0775 Cover As
    (36) 389-0777 Plate
    (117) 5P-1076 Hard Washer
    (134) 8T-4139 Bolt

  2. Install plate (36) to the top side of cover assemblies (34). Repeat on cover assembly (35) on the other side of the machine.
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    Illustration 27g03737932
    Bottom view
    (31) 389-0769 Plate
    (33) 389-0774 Cover
    (79) 443-7154 Guard As
    (117) 5P-1076 Hard Washer
    (151) 8T-4956 Bolt

  3. Install components of the kit as shown.

Cab Skirt

Location

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Illustration 28g03737961
Right side view

Cab Skirt Installation

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    Illustration 29g03737962
    (A) Existing nuts and bolts
    (86) 454-4239 Plate As
    (87) 454-4241 Plate As
    (88) 454-4243 Plate
    (89) 454-4244 Cover
    (90) 454-4245 Plate As
    (91) 454-4247 Plate As
    (92) 454-7370 Plate
    (93) 454-7371 Cover
    (130) 8T-4121 Hard Washer
    (132) 8T-4136 Bolt

  1. Assemble the components of the kit. Install the components onto the machine using existing nuts and bolts (A).

Power Train Guard Assembly

Location

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Illustration 30g03738510
Bottom view

Power Train Guard Assembly Installation

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    Illustration 31g03738534
    (A) Existing nuts and bolts
    (3) 250-2320 Pin As
    (4) 250-2321 Pin As
    (24) 383-1306 Cover
    (41) 390-4375 Guard As
    (42) 390-4377 Cover
    (43) 390-4378 Bracket As
    (101) 151-5520 Washer
    (125) 7X-0550 Hard Washer
    (128) 7X-7729 Washer
    (139) 8T-4183 Bolt
    (143) 8T-4195 Bolt
    (149) 8T-4779 Bolt

  1. Install the components of the kit as shown. Use proper lifting device as necessary to support components during installation.

Rear Guard

Location

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Illustration 32g03738715
Bottom view

Rear Guard Installation

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    Illustration 33g03739256
    Bottom view (torque converter cooler)
    (116) 5D-1026 Band Clamp
    (165) 5P-0767 Hose

  1. Connect hose (165) to the torque converter cooler.
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    Illustration 34g03738721
    (64) 434-1159 Guard As
    (117) 5P-1076 Hard Washer
    (142) 8T-4192 Bolt

  2. Install guard assembly (64). Use proper lifting device as necessary to support components during installation.
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    Illustration 35g03739269
    (63) 434-1158 Plate
    (128) 7X-7729 Washer
    (143) 8T-4195 Bolt

  3. Install plate (63) onto guard assembly (64).

Sound Suppression

Location

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Illustration 36g03739965

Sound Suppression Installation

Right Side

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    Illustration 37g03740008
    (27) 388-2229 Cover
    (99) 115-6433 Washer
    (131) 8T-4133 Nut

  1. Install cover (27).

Left Side

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    Illustration 38g03740023

  1. Install cover (28).

Right Platform and Stairs Components

Location

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Illustration 39g03739316
Right side view

Welding (Platform)

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    Illustration 40g03739517
    View A-A (bottom of the platform)
    (W1) 3 mm (0.12 inch) fillet weld
    (A) 673 ± 2 mm (26.5 ± 0.08 inch)
    (B) 896 ± 2 mm (35.3 ± 0.08 inch)
    (69) 439-1723 Sheet
    (70) 439-1724 Sheet
    (71) 439-1725 Plate

  1. Weld the component with a 3 mm (0.12 inch) fillet weld. Weld on all sides of the components.

Installation of Platform Components

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    Illustration 41g03739536
    (52) 392-4060 Extension As
    (128) 7X-7729 Washer
    (143) 8T-4195 Bolt
    (159) 9X-2041 Screw

  1. Install extension assembly (52).
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    Illustration 42g03739558
    Top view of extension assembly
    (1) 124-2456 Film
    (C) 260 ± 10 mm (10.2 ± 0.4 inch)
    (D) 100 ± 10 mm (3.9 ± 0.4 inch)

  2. Install film (1).
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    Illustration 43g03739574
    Platform bottom view
    (68) 439-1719 Plate
    (128) 7X-7729 Washer
    (131) 8T-4133 Nut
    (158) 9X-2039 Screw
    (159) 9X-2041 Screw

  3. Install plate (68) and the hardware shown.

Welding (Stairs)

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    Illustration 44g03739608
    View B-B (bottom of the stairs)
    (W1) 3 mm (0.11811 inch) fillet weld
    (E) 319.5 ± 1.5 mm (12.6 ± 0.06 inch)
    (F) 54.5 ± 1.5 mm (2.14 ± 0.06 inch)
    (61) 425-9683 Gusset

  1. Weld gussets (61) with a 3 mm (0.12 inch) fillet weld.

Installation of the Stair components

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    Illustration 45g03739923
    (60) 396-6968 Step As
    (107) 344-5674 Nut
    (147) 8T-4224 Hard Washer
    (154) 8T-7547 Bolt

  1. Install step assemblies (60).
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    Illustration 46g03739891
    Front of stairs view
    (E) Existing washer and bolt
    (62) 430-8857 Sheet As
    (130) 8T-4121 Hard Washer
    (132) 8T-4136 Bolt

  2. Install sheet assembly (62). Use proper lifting device as necessary to support components during installation.
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    Illustration 47g03739888
    Bottom of stairs view
    (45) 390-7372 Plate
    (108) 344-5675 Nut
    (130) 8T-4121 Hard Washer
    (132) 8T-4136 Bolt

  3. Install plate (45).
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    Illustration 48g03739875
    Rear of stairs view
    (46) 390-7373 Plate
    (108) 344-5675 Nut
    (130) 8T-4121 Hard Washer
    (132) 8T-4136 Bolt

  4. Install plate (46).
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    Illustration 49g03739649
    (18) 367-2417 Flap
    (19) 380-5263 Plate As
    (119) 5P-4116 Hard Washer
    (154) 8T-7547 Bolt

  5. Install flap (18) and plate assembly (19).
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    Illustration 50g03739641
    (5) 274-6580 Spacer
    (9) 308-9116 Cable As
    (20) 381-1834 Bracket As
    (117) 5P-1076 Hard Washer
    (136) 8T-4176 Bolt
    (147) 8T-4224 Hard Washer
    (148) 8T-4244 Nut
    (154) 8T-7547 Bolt

  6. Install components as shown.

Left Platform and Stairs Components

Location

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Illustration 51g03740091

Welding (Platform)

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    Illustration 52g03740127
    View A-A (bottom of the platform)
    (W1) 3 mm (0.12 inch) fillet weld
    (A) 673 ± 2 mm (26.5 ± 0.08 inch)
    (B) 896 ± 2 mm (35.3 ± 0.08 inch)
    (75) 440-3769 Sheet
    (76) 440-3770 Sheet
    (77) 440-3772 Plate

  1. Weld the component with a 3 mm (0.12 inch) fillet weld. Weld on all sides of the components.

Installation of Platform Components

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    Illustration 53g03740153
    (51) 392-4059 Extension As
    (128) 7X-7729 Washer
    (143) 8T-4195 Bolt
    (159) 9X-2041 Screw

  1. Install extension assembly (51).
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    Illustration 54g03740156
    Top view of extension assembly
    (1) 124-2456 Film
    (C) 100 ± 10 mm (3.9 ± 0.4 inch)
    (D) 260 ± 10 mm (10.2 ± 0.4 inch)

  2. Install film (1).
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    Illustration 55g03740176
    Platform bottom view
    (68) 439-1719 Plate
    (128) 7X-7729 Washer
    (131) 8T-4133 Nut
    (158) 9X-2039 Screw
    (159) 9X-2041 Screw

  3. Install plate (68) and the hardware shown.

Installation of the Stair Components

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    Illustration 56g03740501
    (60) 396-6968 Step As
    (107) 344-5674 Nut
    (147) 8T-4224 Hard Washer
    (154) 8T-7547 Bolt

  1. Install step assemblies (60).
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    Illustration 57g03740487
    Rear of stairs view
    (74) 440-0114 Cover
    (108) 344-5675 Nut
    (128) 7X-7729 Washer
    (130) 8T-4121 Hard Washer
    (132) 8T-4136 Bolt

  2. Install cover (74).
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    Illustration 58g03740474
    Bottom of stairs view
    (72) 440-0112 Cover
    (108) 344-5675 Nut
    (128) 7X-7729 Washer
    (130) 8T-4121 Hard Washer
    (132) 8T-4136 Bolt

  3. Install cover (72).
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    Illustration 59g03740243
    Font of stairs view
    (A) Existing nuts and bolts
    (73) 440-0113 Cover
    (108) 344-5675 Nut
    (128) 7X-7729 Washer
    (130) 8T-4121 Hard Washer
    (132) 8T-4136 Bolt

  4. Install cover (73).
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    Illustration 60g03740206
    (37) 389-2933 Flap
    (38) 389-2934 Plate
    (39) 389-2935 Strip
    (119) 5P-4116 Hard Washer
    (128) 7X-7729 Washer
    (143) 8T-4195 Bolt
    (154) 8T-7547 Bolt

  5. Install flap (37) and plate (38).
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    Illustration 61g03740191
    (5) 274-6580 Spacer
    (9) 308-9116 Cable As
    (20) 381-1834 Bracket As
    (117) 5P-1076 Hard Washer
    (136) 8T-4176 Bolt
    (147) 8T-4224 Hard Washer
    (148) 8T-4244 Nut
    (154) 8T-7547 Bolt

  6. Install components as shown.
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    Illustration 62g03740568
    Rear step
    (5) 274-6580 Spacer
    (10) 337-0184 Cable As
    (20) 381-1834 Bracket As
    (47) 390-7381 Bracket
    (48) 390-7384 Bracket
    (60) 396-6968 Step As
    (114) 5C-7261 Nut
    (117) 5P-1076 Hard Washer
    (119) 5P-4116 Hard Washer
    (121) 6V-3940 Bolt
    (130) 8T-4121 Hard Washer
    (136) 8T-4176 Bolt
    (144) 8T-4196 Bolt
    (147) 8T-4224 Hard Washer
    (148) 8T-4244 Nut
    (154) 8T-7547 Bolt

  7. Install components as shown.

Hitch and Steering Guards

Location

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Illustration 63g03740691

Hitch and Steering Guard Installation

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    Illustration 64g03740702
    (29) 388-7596 Guard
    (30) 388-7598 Cover
    (40) 390-0889 Sheet
    (49) 391-8783 Guard As
    (110) 3E-4353 Hard Washer
    (130) 8T-4121 Hard Washer
    (131) 8T-4133 Nut
    (132) 8T-4136 Bolt
    (147) 8T-4224 Hard Washer
    (150) 8T-4908 Bolt

  1. Install components as shown. Use proper lifting device as necessary to support components during installation.

Fender Group

Location

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Illustration 65g03740767

Fender Installation

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    Illustration 66g03740784
    Left fender
    (15) 360-0717 Fender As
    (104) 198-4777 Hard Washer
    (144) 8T-4196 Bolt

  1. Install fender (15).
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    Illustration 67g03740902
    Right fender
    (14) 360-0716 Fender As
    (104) 198-4777 Hard Washer
    (144) 8T-4196 Bolt

  2. Install fender (14).
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    Illustration 68g03740931
    Rear of machine
    (141) 8T-4190 Bolt
    (161) 9X-8257 Washer

  3. Install hardware to the rear platform.

Axle Guard

Location

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Illustration 69g03741007
Bottom view

Axle Guard Installation

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    Illustration 70g03741054
    (44) 390-7350 Guard As
    (104) 198-4777 Hard Washer
    (140) 8T-4186 Bolt

  1. Install guard assemblies (44).
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    Illustration 71g03741022
    (50) 392-3950 Plate
    (130) 8T-4121 Hard Washer
    (144) 8T-4196 Bolt

  2. Install plates (50).

Filter

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    Illustration 72g03741073

  1. Access filter compartment by removing the cover.
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    Illustration 73g03741132
    (11) 348-3432 Air Filter Element As

  2. Remove the plate and seal to install cab air filter (11), then replace.

Film Groups

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    Illustration 74g03741146
    (21) 381-9075 Film (Waste Handler)
    (22) 381-9077 Film (Scrap Handler)

  1. Apply one on each side of the hood. Center horizontally in the available space. Align bottom of the film with the bottom of the Cat film.

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