Front Axle - Assemble
Assembly Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 5P-0960     | Grease Cartridge (MOLYBDENUM)     | 1     |
- Install bearing sleeves (21) .
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Illustration 1 | g03237624 |
Note: Ensure that the greasing hole of the bearing sleeve is aligned with the hole in the spindle.
- Install spindle (20) and kingpin (19) .
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Illustration 2 | g03650817 |
- Install pin (16), washer (17), and nut (18) .
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Illustration 3 | g03650816 |
- Install seal (15) .
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Illustration 4 | g03609376 |
- Install bearing cone (14). Apply Tooling (A) to the inside diameter of bearing cone (14) .
- Install wear sleeve (13) and bearing cup (12) .
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Illustration 5 | g03609358 |
- Install bearing cup (11) .
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Illustration 6 | g03609298 |
- Install bearing cone (9) to hub assembly (10) .
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Illustration 7 | g03609457 |
- Install hub assembly (7) to spindle assembly (8) .
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Illustration 8 | g03609297 |
- Install O-ring seal (6) .
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Illustration 9 | g03609278 |
- Install washer (3) and nut (4) to the spindle shaft.
- Tighten nut (4) to a torque of 40 ± 10 N·m (30 ± 7 lb ft). Oscillate the wheel hub clockwise and counterclockwise five to six times.
- Increase the tightening torque to 80 ± 10 N·m (59 ± 7 lb ft). Oscillate the wheel hub clockwise and counterclockwise five to six times.
- Tighten nut (4) to the torque of 115 ± 5 N·m (85 ± 4 lb ft). Oscillate the wheel hub clockwise and counterclockwise five to six times.
Note: Steps 11.a through 11.c ensures that the bearing is preloaded to the required
- Loosen nut (4) to 0 Nm torque.
- Tighten nut (4) to 5 ± 1 N·m (44 ± 9 lb in). Oscillate the wheel hub clockwise and counterclockwise five to six times.
- Increase the tightening torque to the final torque of 10 ± 1 N·m (89 ± 9 lb in). Back off adjusting nut (4) to the nearest locking hole. Install cotter pin (5) in the shaft. Ensure the free rotation of the hub.
Note: Ensure that the recommended lubrication is performed at the prescribed maintenance interval.
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Illustration 10 | g03609277 |
- Install hub cap (2) and bolt (1) .
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Illustration 11 | g03609276 |
End By: Install tire and rim (front)
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