416F2, 420F2 and 430F2 Backhoe Loaders Caterpillar


Safety Messages

Usage:

416F2 HWB


Illustration 1g03735166

There are several specific safety messages on this machine. The exact location of the hazards and the description of the hazards are reviewed in this section. Please become familiarized with all safety messages.

Make sure that all of the safety messages are legible. Clean the safety messages or replace the safety messages if you cannot read the words. Replace the illustrations if the illustrations are not legible. When you clean the safety messages, use a cloth, water, and soap. Do not use solvent, gasoline, or other harsh chemicals to clean the safety messages. Solvents, gasoline, or harsh chemicals could loosen the adhesive that secures the safety message. Loose adhesive will allow the safety message to fall.

Replace any safety message that is damaged, or missing. If a safety message is attached to a part that is replaced, install a safety message on the replacement part. Any Caterpillar dealer can provide new safety messages.

Do Not Operate (1)



Illustration 2g01370904

This safety message is located under the engine start switch.

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.


No Ether In Air Inlet (2)



Illustration 3g01372254

This safety message is located on the air filter cover.

------ WARNING! ------

If equipped with an air inlet heater (AIH) for cold weather starting, do not use aerosal types of starting aids such as ether. Such use could result in an explosion and personal injury.


Proper Connections for Jump Start Cables (3)



Illustration 4g01370909

This safety message is located on the right-hand side of the machine.

------ WARNING! ------

Explosion Hazard! Improper jumper cable connections can cause an explosion resulting in serious injury or death. Batteries may be located in separate compartments. When using jump start cables, always connect the positive (+) cable from the source to the positive (+) terminal of the battery that is connected to the starter solenoid. Connect the negative (−) cable from the source to the negative (−) terminal of the starter. If the machine is not equipped with a starter negative terminal, connect the negative (−) cable to the engine block. Follow the procedure in the Operation and Maintenance Manual.


High Pressure Accumulator (4)

This safety message is located on the accumulator for the pilot operated hydraulic controls. This accumulator is located on the frame on the right rear of the machine.



Illustration 5g01374065

------ WARNING! ------

Hydraulic accumulator contains gas and oil under high pressure. Improper removal or repair procedures could cause severe injury. To remove or repair, instructions in the service manual must be followed. Special equipment is required for testing and charging.


ROPS (5)



Illustration 6g01113333

This safety message is located on the cab next to the left side door.

------ WARNING! ------

Structural damage, an overturn, modification, alteration, or improper repair can impair this structure's protection capability thereby voiding this certification. Do not weld on or drill holes in the structure. Consult a Caterpillar dealer to determine this structure's limitations without voiding its certification.


Crush Hazard (6)



Illustration 7g01371644

This safety message is located on the boom above the boom foot pin.

------ WARNING! ------

Crushing Hazard! Stay back a safe distance. There is no clearance for a person in this area when the machine turns. Failure to follow these instructions could cause serious injury or death.


No Exit (7)



Illustration 8g01407377

This safety message is located on the back of the cab.

------ WARNING! ------

Crush hazard; This is not an entrance or exit. Stay clear of this area when the machine is operating. Start and operate the backhoe from the operator seat only. Failure to follow these warnings could result in injury or death.


Brace The Lift Cylinder (8)



Illustration 9g01407376

This safety message is located on the brace for the loader lift arm.

------ WARNING! ------

When performing any work underneath a raised loader lift arm, the loader lift arm brace must be in place. Install the loader lift arm brace as follows.

  1. Empty loader bucket. Remove pin that secures loader lift arm brace to left loader arm. Raise the loader arms with the bucket in the dump position.

  2. Position service brace over left lift cylinder with flat end against cylinder end.

  3. Push pin through holes of loader lift arm brace and install cotter pin.

  4. Slowly lower loader arms until brace contacts the top of the lift cylinder and bosses on loader arm.

  5. To remove loader lift arm brace, reverse procedure.

Failure to follow this procedure can result in death or serious injury if the loader arms are accidentally lowered.


Refer to Operation and Maintenance Manual, "Lift Cylinder Brace - Connect and Disconnect" for more information.

Pressurized System (9)

This safety message is located on the cooling system filler cap.



Illustration 10g01370913

------ WARNING! ------

Pressurized system: Hot coolant can cause serious burn. To open cap, stop engine, wait until radiator is cool. Then loosen cap slowly to relieve the pressure.


High Cylinder Pressure (10)

This safety message is located on both sides of the boom near the connection with the stick.



Illustration 11g01407379

------ WARNING! ------

High Pressure Cylinder. Failure to read and follow these instructions can cause rapidly discharging gas and/or hydraulic fluid which can result in death, personal injury and property damage.


Seat Belt (11)



Illustration 12g01370908

This safety message is located under the engine start switch.

------ WARNING! ------

A seat belt should be worn at all times during machine operation to prevent serious injury or death in the event of an accident or machine overturn. Failure to wear a seat belt during machine operation may result in serious injury or death.


Quick Coupler (12) (If Equipped)

This safety message is located in the front of the cab on the right side.



Illustration 13g01411137

------ WARNING! ------

CRUSH INJURY. COULD CAUSE SERIOUS INJURY OR DEATH. ALWAYS CONFIRM QUICK COUPLER PINS ARE ENGAGED. REFER TO THE OPERATION AND MAINTENANCE MANUAL


High Pressure Accumulator (13)

This safety message is located next to the accumulator if the machine is equipped with the option for ride control. The accumulator is located behind the battery box.



Illustration 14g01370912

------ WARNING! ------

Hydraulic accumulator contains gas and oil under high pressure. Improper removal or repair procedures could cause severe injury. To remove or repair, instructions in the service manual must be followed. Special equipment is required for testing and charging.


Product Link (14) (If Equipped)

This safety message is located in the front of the cab.



Illustration 15g01381177

------ WARNING! ------

This machine is equipped with a Caterpillar Product Link communication device. When electric detonators are used, this communication device should be deactivated within 12 m (40 ft) of a blast site for satellite-based systems and within 3 m (10 ft) of a blast site for cellular based systems, or within the distance mandated under applicable legal requirements. Failure to do so could cause interference with blasting operations and result in serious injury or death.

In cases where the type of Product Link module cannot be identified, Caterpillar recommends that the device be disabled no less than 12 m (40 ft) from the blast perimeter.


High Pressure Fuel (15)



Illustration 16g01381180

This safety message is located on the fuel rail on the top of the engine.

------ WARNING! ------

Do not loosen any high pressure fuel lines when the engine is running. The high pressure in the fuel lines can cause personal injury or death. Wait 60 seconds after the engine has stopped to allow pressure to purge before any service or repair is performed on the engine fuel lines.


Hot Surface (16)



Illustration 17g01372256

This safety message is located on the exhaust.

------ WARNING! ------

Hot parts or hot components can cause burns or personal injury. Do not allow hot parts or components to contact your skin. Use protective clothing or protective equipment to protect your skin.


Hot Surface (17)



Illustration 18g02761076

This safety message is located in the storage compartment that is integrated with diesel particulate filter box. Do not store anything in the box that cannot be stored above 50° C (122° F).

------ WARNING! ------

Hot parts or hot components can cause burns or personal injury. Do not allow hot parts or components to contact your skin. Use protective clothing or protective equipment to protect your skin.


Rotating Fan (18)

This safety message is located near the engine fan.



Illustration 19g02793868

------ WARNING! ------

Cutting Hazard! Keep hands clear of fan while engine is running. May cause serious injury or death.


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