Damper Guard Bolts Breaking on Certain 797F Off-Highway Truck Engines{1205, 7150} Caterpillar


Damper Guard Bolts Breaking on Certain 797F Off-Highway Truck Engines{1205, 7150}

Usage:

797F LAJ
Off-Highway Truck:
797F (S/N: LAJ1-UP)

Introduction

The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.

Problem




Illustration 1g03426229

Multiple cases of damper guards are breaking. All of the cases show isolators missing or worn. The result of this failure causes the guard to contact the damper bolts. After contacting the damper the bolts fail.

Solution




Illustration 2g03426239

(1) 1P-7115 Grommet Assembly

(2) 2S-6160 Hard Washer

(3) 3E-4353 Hard Washer

(4) 2Y-5829 Nut

(5) 6V-5843 Bolt

  1. Replace the former 2W-9710 Mount As with the new grommet assembly (1).

    Note: The grommet assembly is installed through the welded plate with the head towards the outside of the guard. The new grommet is shorter than the original mount assembly.

  1. Replace the former 222-9151 Washer with a new washer (2) .

  1. Tighten bolts (5) to 15 ± 3 N·m (133 ± 27 lb in).

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