C9.3 Engines for Caterpillar Built Machines Caterpillar


DEF Injector and Mounting - Remove and Install

Usage:

D6T 2B3

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     385-1861     Connector Plug     2    
B     -     LOCTITE Nickel Anti-Seize     -    



    Illustration 1g03346284

  1. Disconnect hose assemblies (1) . Plug hose assemblies (1) with Tooling (A) . Disconnect harness assembly (2) .



    Illustration 2g03346290



    Illustration 3g03711877

  1. Remove bolts (3) .

  1. Remove DEF injector assembly (5) and gasket (4) . Discard gasket (4) . Discard seal (6) from DEF injector assembly (5) .

Installation Procedure

  1. Install DEF injector assembly (5) in the reverse order of removal.

    Note: To maintain cleanliness, the protective caps must remain in place until the final fluid connections are made.

    Note: Install gasket (4) so that the metal is toward the Diesel Particulate Filter Group.

    1. Replace gasket (4) with a new gasket. Replace seal (6) with a new seal.

    1. Apply Tooling (B) to the threads of bolts (3) .

    1. Tighten bolts (3) to a torque of 5.0 ± 0.5 N·m (44 ± 4 lb in).

    1. Retighten bolts (3) to a torque of 5.0 ± 0.5 N·m (44 ± 4 lb in). Turn an additional 90°±5°.

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