2012/12/21 Caterpillar


An Improved Transmission Harness Is Now Used for Certain Cat® Products {1408, 3167, 5736}

Usage:

769C 01X
Articulated Truck:
735 (S/N: B1N1-UP)
740 (S/N: WWD1-UP; B1P1-UP)
740 EJECTOR (S/N: B1R1-UP)
Pumper:
SPF343C (S/N: RTX1-UP)
Transmission:
TH55 - KRESS (S/N: KCH1-UP)
Off-Highway Truck/Tractor:
769C (S/N: 01X2-UP)
769D (S/N: BBB1-UP)
770 (S/N: BZZ1-UP)
772 (S/N: RLB1-UP)
773D (S/N: NBJ1-UP; 7CS1-UP)
773E (S/N: ASK1-UP)
777B (S/N: 4YC1-UP)
777C (S/N: 4XJ1-UP)
777D (S/N: FKR1-UP)
789C (S/N: 2BW1-UP)
Quarry Truck:
771D (S/N: BCA1-UP)
775E (S/N: DTE1-UP)
Petroleum Transmission:
TH48-E80 (S/N: FRT1-UP)
Underground Articulated Truck:
AD30 (S/N: DXR1-UP)
AD45B (S/N: CXM1-UP)
AD55 (S/N: ANW1-UP; DNW1-UP)
Wheel Tractor-Scraper:
621G (S/N: DBB1-UP; DXB1-UP; KJW1-UP)
623G (S/N: DBC1-UP)
627G (S/N: DBD1-UP)
631ESeries II (S/N: 1AB1-UP)
631G (S/N: DFA1-UP; DXE1-UP)
637G (S/N: DFJ1-UP)
657G (S/N: W1B1-UP; W1C1-UP)

Description of Change: An improved Transmission Harness, change level 02 or higher, is now used on the machines that are listed above. The new transmission harness has a potting compound on the back of the Amphenol connector that protects the sockets/pins from corrosion. This eliminates erratic transmission shifting and activation of the CID 700, FMI 02 diagnostic code.




Illustration 1g03333870

Current design and location of corrosion




Illustration 2g03333871

Location of Transmission Sensor and Harness




Illustration 3g03333872

Improved design

Adaptable To: The new part number is listed in Table 1.

Table 1
Qty     Part Number     Description    
1     324-0843     Transmission Harness As    

Note: Some machines may require the Transmission Position Sensor be updated with part number 338-1462 Position Sensor Gp, or 338-1488 Position Sensor Gp to accommodate the improved connector design. Check SIS Web for latest part information.The new 324-0843 Transmission Harness As is adaptable to and effective with the serial numbers that are listed in Table 2.

Table 2
Sales Model     Adaptable Serial Number     Effective Serial Number    
621G     S/N:DBB1-732     S/N:DBB733-UP    
S/N:KJW1-89 S/N:KJW90-UP    
S/N:DXB1-205 S/N:DXB206-UP    
623G     S/N:DBC1-533     S/N:DBC534-UP    
627G     S/N:DBD1-983     S/N:DBD984-UP    
631E Series II     S/N:1AB1-76001     S/N:1AB76002-UP    
631G     S/N:DFA1-485     S/N:DFA486-UP    
S/N:DXE1-142 S/N:DXE143-UP    
637G     S/N:DFJ1-502     S/N:DFJ503-UP    
657G     S/N:W1B1-165     S/N:W1B166-UP    
657G     S/N:W1C1-317     S/N:W1C318-UP    
735     S/N:B1N1-29297     S/N:B1N29298-UP    
740     S/N:B1P1-6574     S/N:B1P6575-UP    
S/N:WWD1-485 S/N:WWD486-UP    
740 EJECTOR     S/N:B1R1-544     S/N:B1R545-UP    
769C     S/N:01X1-78004     S/N:01X78005-UP    
769D     S/N:BBB1-78001     S/N:BBB78002-UP    
770     S/N:BZZ1-820     S/N:BZZ821-UP    
771D     S/N:BCA1-76001     S/N:BCA76002-UP    
772     S/N:RLB1-849     S/N:RLB850-UP    
773D     S/N:7CS1-80001     S/N:7CS80002-UP    
S/N:NBJ1-645 S/N:NBJ646-UP    
773E     S/N:ASK1-974     S/N:ASK975-UP    
775E     S/N:DTE1-39020     S/N:DTE39021-UP    
777B     S/N:4YC1-78002     S/N:4YC78003-UP    
777C     S/N:4XJ1-78002     S/N:4XJ78003-UP    
777D     S/N:FKR1-2051     S/N:FKR2052-UP    
789C     S/N:2BW1-83001     S/N:2BW83002-UP    
AD30     S/N:DXR1-77008     S/N:DXR77009-UP    
AD45B     S/N:CXM1-530     S/N:CXM531-UP    
AD55     S/N:ANW1-77010     S/N:ANW77011-UP    
S/N:DNW1-77011 S/N:DNW77012-UP    
SPF343C     S/N:RTX1-894     S/N:RTX895-UP    
TH48-E80     S/N:FRT1-1436     S/N:FRT1437-UP    
TH55 - KRESS     S/N:KCH1-22057     S/N:KCH22058-UP    

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