Transmission (Direct Drive) - Remove
Removal Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 8S-7640     | Stand     | 2     |
8S-7611 | Tube     | 2     | |
8S-7615 | Pin     | 2     | |
B     | 308-3471     | Jack Stand Gp     | 2     |
C     | 1U-7505     | Hydraulic Jack     | 1     |
D     | 1U-9754     | Hydraulic Jack     | 1     |
Start By:
- Remove the rear drive shaft.
- Remove the piston pump.
- Use a suitable lifting device to raise the machine to a height of 91.4 mm (3.60 inch) between the ground and the side step. The weight of the machine is approximately 7600 kg (16755 lb).
- Place Tooling (A) under rear frame (1) .
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Illustration 1 | g00760888 |
- Place Tooling (B) under front axle (2) .
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Illustration 2 | g00760890 |
- Remove inspection plate (3).
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Illustration 3 | g03227916 |
- Install Tooling (D) to support the engine.
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Illustration 4 | g03228120 |
- Remove plug (4) and drain the transmission oil into a suitable container. Refer to Operation and Maintenance Manual, SEBU9921, "Transmission Oil-Change" for proper draining procedure.
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Illustration 5 | g00762357 |
- Disconnect three harness assemblies (5) .
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Illustration 6 | g03227977 |
- Support transmission (6) with Tooling (C) . The weight of transmission (6) is approximately 200 kg (441 lb).
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Illustration 7 | g03227979 |
- Loosen bolt (7) and slide rod assembly (8) off the transmission lever.
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Illustration 8 | g03652274 |
- Disconnect hose assembly (9) .
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Illustration 9 | g03652281 |
- Remove the four bolts (10) .
- Repeat Step 11 for the opposite side.
- Disconnect hose assembly (11) .
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Illustration 10 | g03228036 |
- Remove bolt (12) that retains transmission filler tube (13) .
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Illustration 11 | g03228079 |
- Remove two bolts (14) from transmission filler tube (13) . Place transmission filler tube (13) to the side.
- Remove 12 bolts (15) .
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Illustration 12 | g03228117 |
- Reposition transmission (6) away from the engine to provide clearance. Lower transmission (6) to the ground.
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