Installation of the Cat® Detect Object Detection System 8 Radar Configuration for the 785 Off-Highway Truck {7347, 7348} Caterpillar

Machine Control and Guidance Products

CAT DETECT (S/N: DTK1-UP)

Off-Highway Truck/Tractor

785B (S/N: 6HK479-UP)

785C (S/N: 1HW1-UP; APX1-1832; 5AZ1-UP)

785D (S/N: MSY1-254)

Introduction

Reference: Special Instruction, REHS1841, "General Welding Procedures" for more welding instructions.

The information that is contained in this Special Instruction guides the user in the installation of the detect system for 785 Off-Highway Trucks.

Do not perform any of the procedures until you have read the information in this publication.

Important Safety Information

Do not perform any procedure in this Special Instruction until you have read this Special Instruction and you understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should be observed.

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.

A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.

Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Ensure that any tool, procedure, work method, or operating technique you use that is not recommended by Caterpillar is safe.

Ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or repair procedures used.

Weld Specifications and Qualifications

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Personal injury or death can result from fumes, gases and ultraviolet rays from the weld arc. Welding can cause fumes, burn skin and produce ultraviolet rays. Keep your head out of the fumes. Use ventilation, exhaust at the arc, or both, to keep fumes and gases from your breathing area. Wear eye, ear and body protection before working. Protect yourself and others; read and understand this warning. Fumes and gases can be dangerous to your health. Ultraviolet rays from the weld arc can injure eyes and burn skin. Electric shock can cause death. Read and understand the manufacturer's instructions and your employer's safety practices. Do not touch live electrical parts. See "American National Standard Z49.1, Safety in Welding and Cutting" published by the American Welding Society. American Welding Society 2501 N.W. 7th Street Miami, Florida 33125 See "OSHA Safety and Health Standards, 29 CFR 1910", available from U.S. Department of Labor. U.S. Department of Labor Washington, D.C. 20210

Note: Personal breathing protection should be worn by the personnel that are welding. Personal breathing protection will prevent fumes from entering the lungs of the person that is welding. Use a 1U-8088 Type H Respirator Gp for breathing protection.

Welders must be qualified for fillet welding and groove welding. The welder must be qualified in different welding angles. The welders should be qualified in the use of the welding processes that follow: Shielded Metal Arc Welding (SMAW), Flux Cored Arc Welding (FCAW) and Gas Metal Arc Welding (GMAW). Refer to ISO 9606 or "American National Standards Institute (ANSI)/American Welding Society (AWS) Specification D1.1, or Specification D14.3" for information that regards the qualifications for the processes that follow: SMAW process, FCAW process, and GMAW process. The welders must have used the process at some time within the last 6 months. The welders must complete the process of certification if the welders have not used the welding processes for 6 months.

The power source should be able to supply 500 A or more with DC current for the welding operation. The power source should be able to gouge metal with 500 A.

Use the direct current electrode positive (DC reverse polarity).

The welding wire must be shielded with CO₂ gas or Argon/CO₂ 80/20 gas.

All repair welds should be done in a controlled environment. Controlled environments prevent the rapid cooldown after the repair. Controlled environments would be inside a repair shop.

All welds should be done in the horizontal position to make a smooth surface finish.

If the vertical position must be used in the welding procedure, the operation should be performed in the "vertical up" direction, instead of the "vertical down" direction.

Table 1

Allowed Filler Material
AWS A5.18 ER70S-6
DIN 8559 SG3
EN 440 G4Si1

Recommended European weld consumables: SAF Oerlikon Carbofil SG3, ESAB OK Autrod 12.64, Pittini Pitarc G9, or Thyssen® Union k56

If only manual welding is possible, use ESAB OK 48.00 with a rod diameter of 3.25 mm (0.128 inch) or the equivalent AWS A5.1 E7018 or EN ISO 2560-A E 42 4 B 42 H5.

If welding quenched steel or tempered steel, the recommendation is to use specific filler metal with higher mechanical properties and lower hydrogen levels such as flux cored wire with AWS A5.20 Class E70T-5 specification. If something other than an AWS A5.20 Class E70T-5 Electrode is used, preheat to 200° C (392° F) and maintain interpass temperature at 150° C (302° F).

Mask all parts prior to gouging.

Proper Welding Procedure on Machines and Engines with Electronic Controls

Proper precautions are necessary to prevent damage to electronic controls. When you weld on a machine with electronic controls, use the steps that follow:

1. Turn off the engine. Put the key start switch in the OFF position.

2. If the machine has a battery disconnect switch, open the switch. If the machine does not have a battery disconnect switch, disconnect the negative battery cable at the battery.

3. Connect the ground cable for the welder directly to the actual machine component that will be welded. Attach the clamp for the ground cable as close as possible to the area that is being welded. This connection will reduce the chance of damage from welding current to the components that follow: bearings, hydraulic components, and electrical components.

   Note: Do NOT use electrical components as a ground point for the welder. Do NOT use ground points for electronic components as a ground point for the welder.

4. Protect the wiring harnesses from the weld splatter.

Preparing the Metal for Welding

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Personal injury can result from flame cutting or welding on painted areas. The effect of gasses from burned paint is a hazard to the person doing the cutting or welding. Do not flame cut or weld on painted areas.

All grease, water, paint, rust, dirt, and scale must be removed before welding. Any of these materials will discharge gas which will cause porosity in the weld deposit. Water and rust will cause hydrogen embrittlement. Hydrogen embrittlement causes cracks in the weld deposit.

Required Parts

Note: Kits are for machines built before factory standard Object Detection. Always consult the Object Detection price pages and your Technical Communicator prior to ordering kits.

Table 2

Required Parts
Machine	Required Parts
785B, 785C, and 785C - XQ Overhead Mounting	462-5010 Monitor Kit 462-2901 Vision Kit 450-5309 Display Mounting Kit 521-1874 Object Detection Kit
785B, 785C, and 785C - XQ Pedestal Mounting	462-5010 Monitor Kit 462-2910 Vision Kit 462-2978 Display Mounting Kit 521-1874 Object Detection Kit
785D Overhead Mounting	462-5010 Monitor Kit 462-2902 Vision Kit 450-5309 Display Mounting Kit 521-1874 Object Detection Kit
785D Pedestal Mounting	462-5010 Monitor Kit 462-2911 Vision Kit 462-2978 Display Mounting Kit 521-1874 Object Detection Kit

785B, 785C, and 785C - XQ Overhead Monitor Mounting

Table 3

Required Parts for the 785B, 785C, and 785C - XQ for Overhead Monitor Mounting
Quantity	Part Number	Description
1	462-5010	Monitor Kit
1	462-2901	Vision Kit
1	450-5309	Display Mounting Kit
1	521-1874	Object Detection Kit

Contents of the 462-5010 Monitor Kit

Table 4

Contents of the 462-5010 Monitor Kit
Quantity	Part Number	Description
1	459-2220	Electronic Control Gp
1	493-7410	Monitor Software Gp

Contents of the 462-2901 Vision Kit

Table 5

Contents of the 462-2901 Vision Kit
Quantity	Part Number	Description
3	3E-5239	Relay As
146	7K-1181	Cable Straps
12	9R-2613	Weld Bosses
2	219-6485	Flood Lamp Gp
4	251-8248	Communication Cable As
2	255-8274	Plates
1	274-4477	Cable As
3	283-0657	Cable As
2	283-0658	Cable As
1	283-0659	Cable As
2	305-3747	Plate As
3	305-3748	Plate As
1	312-4475	Bracket
1	315-5391	Nut
4	336-6684	Camera Gp
1	348-8145	Brackets
1	348-9226	Grommet Assembly
1	348-9537	Plate As
1	382-0971	Monitor Harness As
1	382-0982	Chassis Harness As
1	382-0983	Chassis Harness As
1	382-0984	Wiring Harness
1	382-0985	Platform Harness As
1	382-0986	Wiring Harness
1	384-2888	Plate As
1	448-6966	Cable As
2	114-6658	Washers
1	130-5300	Clip
1	151-3154	Block
2	4B-4863	Washers
8	4L-6454	Bolts
9	4L-6459	Bolts
2	4M-5281	Bolts
14	4P-7581	Clips
34	5P-1075	Hard Washers
3	5S-7349	Bolts
2	5S-7379	Bolts
1	6T-3644	Circuit Breaker As
3	6V-1889	Clips
19	6V-8801	Nuts
2	7U-4892	Screws
2	8D-1470	Grommets
18	8T-4121	Hard Washers
18	8T-4137	Bolts
5	8T-4205	Hard Washers
4	8T-4896	Hard Washers
2	9R-9866	Threaded Bosses
2	9X-2044	Screws
1	9X-7345	Grommet
8	9X-8256	Washers

Contents of the 450-5309 Display Mounting Kit

Table 6

Contents of the 450-5309 Display Mounting Kit
Quantity	Part Number	Description
2	7K-1181	Cable Straps
1	253-9507	Bracket As
1	352-5603	Bracket As
1	398-1744	Bracket As
4	114-6658	Washers
2	132-5789	Clips
2	6V-4248	Bolts
4	6V-5683	Bolts
2	8T-4121	Hard Washers
2	9X-2045	Screws

Contents of the 521-1874 Object Detection Kit

Table 7

Contents of the 521-1874
Quantity	Part Number	Description
1	491-1284	Wiring Kit
1	521-2963	Power Converter Kit
1	378-9133	Sensor Mounting Gp
1	433-0583	Object Detector Gp

Table 8

Contents of the 382-1544 Wiring Kit
Quantity	Part Number	Description
35	7K-1181	Cable Straps
2	326-9055	Films
8	462-5005	Object Detection Box Gp
4	349-4915	Bracket
2	360-3866	Plate As
2	372-9143	Plate
2	458-2206	Bracket As
2	378-6997	Bracket As
2	378-7007	Plate As
1	379-8128	Box Mounting Gp
4	458-2204	Bracket As
8	380-4489	Plate
6	380-6932	Bracket
1	382-0979	Front Harness As
1	382-0988	Rear Harness As
1	130-5300	Clip
2	198-4777	Hard Washer
12	198-4778	Hard Washers
16	265-9596	Hard Washers
3	4K-8864	Clips
12	5C-9553	Bolts
8	5P-4116	Hard Washers
24	6V-7744	Locknuts
84	7X-7729	Washers
2	8C-7510	Clips
3	8M-2770	Clips
8	8T-4121	Hard Washers
26	8T-4136	Bolts
4	8T-4137	Bolts
12	8T-4183	Bolts
34	8T-4186	Bolts
8	8T-4189	Bolts
4	8T-4195	Bolts
16	8T-4196	Bolts
4	9M-8406	Clips
12	9X-8256	Washers

Table 9

Contents of the 521-2963
Qty	Part Number	Description
4	260-3939	Screw
1	443-6362	Power Converter
4	6V-8225	Nut
4	9X-8256	Washer

Table 10

Contents of the 378-9133 Sensor Mounting Gp
Qty	Part Number	Description
3	8X-6110	Block
2	348-8762	Plate As
2	351-3605	Plate
4	8X-7853	Block
4	9R-2613	Weld Boss

Table 11

Contents of the 433-0583 Object Detector Gp
Quantity	Part Number	Description
1	440-2674	Monitor Software Gp

785B, 785C, and 785C - XQ Pedestal Monitor Mounting

Table 12

Required Parts for the 785B, 785C, and 785C - XQ for Pedestal Monitor Mounting
Quantity	Part Number	Description
1	462-5010	Monitor Kit
1	462-2910	Vision Kit
1	462-2978	Display Mounting Kit
1	521-1874	Object Detection Kit

Contents of the 462-5010 Monitor Kit

Table 13

Contents of the 462-5010 Monitor Kit
Quantity	Part Number	Description
1	459-2220	Electronic Control Gp
1	493-7410	Monitor Software Gp

Contents of the 462-2910 Vision Kit

Table 14

Contents of the 462-2910 Vision Kit
Quantity	Part Number	Description
1	3E-0109	Plug
3	3E-5239	Relay As
138	7K-1181	Cable Straps
12	9R-2613	Weld Bosses
2	219-6485	Flood Lamp Gp
2	255-8274	Plates
4	261-3223	Communication Cable As
1	274-4477	Cable As
3	283-0657	Cable As
2	283-0658	Cable As
1	283-0659	Cable As
2	305-3747	Plate As
3	305-3748	Plate As
1	312-4475	Bracket
1	315-5391	Nut
4	336-6684	Camera Gp
1	348-8145	Bracket
1	348-9226	Grommet Assembly
1	348-9537	Plate As
1	382-0971	Monitor Harness As
1	382-0982	Chassis Harness As
1	382-0983	Chassis Harness As
1	382-0984	Wiring Harness
1	382-0985	Platform Harness As
1	382-0986	Wiring Harness
1	384-2888	Plate As
1	448-6966	Cable As
1	130-5300	Clip
1	151-3154	Block
1	2D-0388	Grommet
2	4B-4863	Washers
2	4D-3100	Grommets
8	4L-6454	Bolts
9	4L-6459	Bolts
2	4M-5281	Bolts
1	4P-7429	Clip
12	4P-7581	Clips
34	5P-1075	Hard Washers
3	5S-7349	Bolts
2	5S-7379	Bolts
1	5S-7382	Bolt
1	6T-3644	Circuit Breaker As
3	6V-1889	Clips
19	6V-8801	Nuts
2	7U-4892	Screws
2	8D-1470	Grommets
18	8T-4121	Hard Washers
18	8T-4137	Bolts
5	8T-4205	Hard Washers
5	8T-4896	Hard Washers
2	9R-9866	Threaded Bosses
1	9X-7345	Grommet
8	9X-8256	Washers
85 cm (33.46 inch)	292-2898	Conduit

Contents of the 462-2978 Display Mounting Kit

Table 15

Contents of the 462-2978 Display Mounting Kit
Quantity	Part Number	Description
4	7K-1181	Cable Straps
1	167-8748	Plate
1	352-4694	Bracket
1	444-7077	Plate
4	114-6658	Washers
1	2D-0388	Grommet
1	348-2163	Pedestal As
4	3Y-8100	Bolts
1	4P-7429	Clip
4	5P-4116	Hard Washers
1	5S-7382	Bolt
4	6V-5683	Bolts
4	8T-4121	Hard Washers
1	8T-4896	Hard Washer
4	9X-2044	Screws

Contents of the 521-1874 Object Detection Kit

Table 16

Contents of the 521-1874
Quantity	Part Number	Description
1	491-1284	Wiring Kit
1	521-2963	Power Converter Kit
1	378-9133	Sensor Mounting Gp
1	433-0583	Object Detector Gp

Table 17

Contents of the 382-1544 Wiring Kit
Quantity	Part Number	Description
35	7K-1181	Cable Straps
2	326-9055	Films
8	462-5005	Object Detection Box Gp
4	349-4915	Bracket
2	360-3866	Plate As
2	372-9143	Plate
2	458-2206	Bracket As
2	378-6997	Bracket As
2	378-7007	Plate As
1	379-8128	Box Mounting Gp
4	458-2204	Bracket As
8	380-4489	Plate
6	380-6932	Bracket
1	382-0979	Front Harness As
1	382-0988	Rear Harness As
1	130-5300	Clip
2	198-4777	Hard Washer
12	198-4778	Hard Washers
16	265-9596	Hard Washers
3	4K-8864	Clips
12	5C-9553	Bolts
8	5P-4116	Hard Washers
24	6V-7744	Locknuts
84	7X-7729	Washers
2	8C-7510	Clips
3	8M-2770	Clips
8	8T-4121	Hard Washers
26	8T-4136	Bolts
4	8T-4137	Bolts
12	8T-4183	Bolts
34	8T-4186	Bolts
8	8T-4189	Bolts
4	8T-4195	Bolts
16	8T-4196	Bolts
4	9M-8406	Clips
12	9X-8256	Washers

Table 18

Contents of the 521-2963
Qty	Part Number	Description
4	260-3939	Screw
1	443-6362	Power Converter
4	6V-8225	Nut
4	9X-8256	Washer

Table 19

Contents of the 378-9133 Sensor Mounting Gp
Qty	Part Number	Description
3	8X-6110	Block
2	348-8762	Plate As
2	351-3605	Plate
4	8X-7853	Block
4	9R-2613	Weld Boss

Table 20

Contents of the 433-0583 Object Detector Gp
Quantity	Part Number	Description
1	440-2674	Monitor Software Gp

785D Overhead Monitor Mounting

Table 21

Required Parts for the 785D Overhead Monitor Mounting
Quantity	Part Number	Description
1	462-5010	Monitor Kit
1	462-2902	Vision Kit
1	450-5309	Display Mounting Kit
1	521-1874	Object Detection Kit

Contents of the 462-5010 Monitor Kit

Table 22

Contents of the 462-5010 Monitor Kit
Quantity	Part Number	Description
1	459-2220	Electronic Control Gp
1	493-7410	Monitor Software Gp

Contents of the 462-2902 Vision Kit

Table 23

Contents of the 462-2902 Vision Kit
Quantity	Part Number	Description
3	3E-5239	Relay As
161	7K-1181	Cable Straps
12	9R-2613	Weld Bosses
2	219-6485	Flood Lamp Gp
4	251-8248	Communication Cable As
2	255-8274	Plates
2	274-4477	Cable As
1	283-0657	Cable As
2	283-0658	Cable As
1	283-0659	Cable As
2	305-3747	Plate As
3	305-3748	Plate As
1	312-4475	Bracket
1	315-5391	Nut
4	336-6684	Camera Gp
1	348-8145	Bracket
1	348-9226	Grommet Assembly
1	348-9537	Plate As
1	382-0971	Monitor Harness As
1	382-0982	Chassis Harness As
1	382-0983	Chassis Harness As
1	382-0984	Wiring Harness
1	382-0985	Platform Harness As
1	382-0986	Wiring Harness
1	384-2888	Plate As
1	448-6966	Cable As
2	114-6658	Washers
1	130-5300	Clip
5	132-5789	Clips
1	151-3154	Block
2	4B-4863	Washers
1	4D-3100	Grommet
2	4D-7794	Clips
4	4L-6454	Bolts
9	4L-6459	Bolts
2	4M-5281	Bolts
22	4P-7581	Clips
3	4S-1962	Clips
40	5P-1075	Hard Washers
3	5S-7349	Bolts
3	5S-7379	Bolts
1	6T-3644	Circuit Breaker As
19	6V-8801	Nuts
2	7U-4892	Screws
1	8C-7510	Clip
2	8D-1470	Grommets
4	8T-2502	Bolts
23	8T-4121	Hard Washers
23	8T-4137	Bolts
5	8T-4205	Hard Washers
5	8T-4896	Hard Washers
6	9B-7237	Bolts
2	9R-9866	Threaded Bosses
2	9X-2044	Screws
1	9X-7345	Grommet
8	9X-8256	Washers

Contents of the 450-5309 Display Mounting Kit

Table 24

Contents of the 450-5309 Display Mounting Kit
Quantity	Part Number	Description
2	7K-1181	Cable Straps
1	253-9507	Bracket As
1	352-5603	Bracket As
1	398-1744	Bracket As
4	114-6658	Washers
2	132-5789	Clips
2	6V-4248 6V-4248	Bolts
4	6V-5683	Bolts
2	8T-4121	Hard Washers
2	9X-2045	Screws

Contents of the 521-1874 Object Detection Kit

Table 25

Contents of the 521-1874 Object Detection Kit
Quantity	Part Number	Description
1	491-1284	Wiring Kit
1	521-2963	Power Converter Kit
1	378-9133	Sensor Mounting Gp
1	433-0583	Object Detector Gp

Table 26

Contents of the 382-1544 Wiring Kit
Quantity	Part Number	Description
35	7K-1181	Cable Straps
2	326-9055	Films
8	462-5005	Object Detection Box Gp
4	349-4915	Bracket
2	360-3866	Plate As
2	372-9143	Plate
2	458-2206	Bracket As
2	378-6997	Bracket As
2	378-7007	Plate As
1	379-8128	Box Mounting Gp
4	458-2204	Bracket As
8	380-4489	Plate
6	380-6932	Bracket
1	382-0979	Front Harness As
1	382-0988	Rear Harness As
1	130-5300	Clip
2	198-4777	Hard Washer
12	198-4778	Hard Washers
16	265-9596	Hard Washers
3	4K-8864	Clips
12	5C-9553	Bolts
8	5P-4116	Hard Washers
24	6V-7744	Locknuts
84	7X-7729	Washers
2	8C-7510	Clips
3	8M-2770	Clips
8	8T-4121	Hard Washers
26	8T-4136	Bolts
4	8T-4137	Bolts
12	8T-4183	Bolts
34	8T-4186	Bolts
8	8T-4189	Bolts
4	8T-4195	Bolts
16	8T-4196	Bolts
4	9M-8406	Clips
12	9X-8256	Washers

Table 27

Contents of the 521-2963
Qty	Part Number	Description
4	260-3939	Screw
1	443-6362	Power Converter
4	6V-8225	Nut
4	9X-8256	Washer

Table 28

Contents of the 378-9133 Sensor Mounting Gp
Qty	Part Number	Description
3	8X-6110	Block
2	348-8762	Plate As
2	351-3605	Plate
4	8X-7853	Block
4	9R-2613	Weld Boss

Table 29

Contents of the 433-0583 Object Detector Gp
Quantity	Part Number	Description
1	440-2674	Monitor Software Gp

785D Pedestal Monitor Mounting

Table 30

Required Parts for the 785D Pedestal Monitor Mounting
Quantity	Part Number	Description
1	462-5010	Monitor Kit
1	462-2911	Vision Kit
1	462-2978	Display Mounting Kit
1	521-1874	Object Detection Kit

Contents of the 462-5010 Monitor Kit

Table 31

Contents of the 462-5010 Monitor Kit
Quantity	Part Number	Description
1	459-2220	Electronic Control Gp
1	493-7410	Monitor Software Gp

Contents of the 462-2911 Vision Kit

Table 32

Contents of the 462-2911 Vision Kit
Quantity	Part Number	Description
1	3E-0109	Plug
3	3E-5239	Relay As
153	7K-1181	Cable Straps
12	9R-2613	Weld Bosses
2	219-6485	Flood Lamp Gp
2	255-8274	Plates
4	261-3223	Communication Cable As
1	274-4477	Cable As
1	283-0657	Cable As
2	283-0658	Cable As
1	283-0659	Cable As
2	305-3747	Plate As
3	305-3748	Plate As
1	312-4475	Bracket
1	315-5391	Nut
4	336-6684	Camera Gp
1	348-8145	Bracket
1	348-9226	Grommet Assembly
1	348-9537	Plate As
1	382-0971	Monitor Harness As
1	382-0982	Chassis Harness As
1	382-0983	Chassis Harness As
1	382-0984	Wiring Harness
1	382-0985	Platform Harness As
1	382-0986	Wiring Harness
1	384-2888	Plate As
1	448-6966	Cable As
1	130-5300	Clip
5	132-5789	Clips
1	151-3154	Block
1	2D-0388	Grommet
2	4B-4863	Washers
3	4D-3100	Grommets
2	4D-7794	Clips
4	4L-6454	Bolts
9	4L-6459	Bolts
2	4M-5281	Bolts
1	4P-7429	Clip
20	4P-7581	Clips
3	4S-1962	Clips
40	5P-1075	Hard Washers
3	5S-7349	Bolts
3	5S-7379	Bolts
1	5S-7382	Bolt
1	6T-3644	Circuit Breaker As
19	6V-8801	Nuts
2	7U-4892	Screws
1	8C-7510	Clip
2	8D-1470	Grommets
4	8T-2502	Bolts
23	8T-4121	Hard Washers
23	8T-4137	Bolts
5	8T-4205	Hard Washers
6	8T-4896	Hard Washers
6	9B-7237	Bolts
2	9R-9866	Threaded Bosses
1	9X-7345	Grommet
8	9X-8256	Washers
85 cm (33.46 inch)	292-2898	Conduit

Contents of the 462-2978 Display Mounting Kit

Table 33

Contents of the 462-2978 Display Mounting Kit
Quantity	Part Number	Description
4	7K-1181	Cable Straps
1	167-8748	Plate
1	352-4694	Bracket
1	444-7077	Plate
4	114-6658	Washers
1	2D-0388	Grommet
1	348-2163	Pedestal As
4	3Y-8100	Bolts
1	4P-7429	Clip
4	5P-4116	Hard Washers
1	5S-7382	Bolt
4	6V-5683	Bolts
4	8T-4121	Hard Washers
1	8T-4896	Hard Washer
4	9X-2044	Screws

Contents of the 521-1874 Object Detection Kit

Table 34

Contents of the 521-1874
Quantity	Part Number	Description
1	491-1284	Wiring Kit
1	521-2963	Power Converter Kit
1	378-9133	Sensor Mounting Gp
1	433-0583	Object Detector Gp

Table 35

Contents of the 382-1544 Wiring Kit
Quantity	Part Number	Description
35	7K-1181	Cable Straps
2	326-9055	Films
8	462-5005	Object Detection Box Gp
4	349-4915	Bracket
2	360-3866	Plate As
2	372-9143	Plate
2	458-2206	Bracket As
2	378-6997	Bracket As
2	378-7007	Plate As
1	379-8128	Box Mounting Gp
4	458-2204	Bracket As
8	380-4489	Plate
6	380-6932	Bracket
1	382-0979	Front Harness As
1	382-0988	Rear Harness As
1	130-5300	Clip
2	198-4777	Hard Washer
12	198-4778	Hard Washers
16	265-9596	Hard Washers
3	4K-8864	Clips
12	5C-9553	Bolts
8	5P-4116	Hard Washers
24	6V-7744	Locknuts
84	7X-7729	Washers
2	8C-7510	Clips
3	8M-2770	Clips
8	8T-4121	Hard Washers
26	8T-4136	Bolts
4	8T-4137	Bolts
12	8T-4183	Bolts
34	8T-4186	Bolts
8	8T-4189	Bolts
4	8T-4195	Bolts
16	8T-4196	Bolts
4	9M-8406	Clips
12	9X-8256	Washers

Table 36

Contents of the 521-2963
Qty	Part Number	Description
4	260-3939	Screw
1	443-6362	Power Converter
4	6V-8225	Nut
4	9X-8256	Washer

Table 37

Contents of the 378-9133 Sensor Mounting Gp
Qty	Part Number	Description
3	8X-6110	Block
2	348-8762	Plate As
2	351-3605	Plate
4	8X-7853	Block
4	9R-2613	Weld Boss

Table 38

Contents of the 433-0583 Object Detector Gp
Quantity	Part Number	Description
1	440-2674	Monitor Software Gp

Prepare the Machine

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Illustration 1	g01947953
(1) Pin (2) Cable

1. Raise the truck body and install the retaining cable (2) for the truck body.

   Refer to Illustration 1.

2. Set the parking brake.

3. Turn the key start switch and the disconnect switch to the OFF position.
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   Illustration 2	g01947984
   (3) Screws (4) Panel

   Note: Perform Step 4 through Step 6 only if you are installing the overhead display.

4. Remove the overhead console that contains the switches.

   Refer to Illustration 2.

5. Remove the headliner from the cab.

6. Remove the trim from the left rear side of the cab.
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   Illustration 3	g01947991
   (5) Cover

7. Remove the rear cover (5) from the cab.

Assemble the Components

Assemble the Cameras to the Brackets

Note: An arrow is at the top of the camera lens which indicates the up direction of the camera. The camera that is going to be installed on the rear of the truck needs to have this arrow installed facing up.

Illustration 4	g02174089

1. Assemble the four cameras with the parts that are supplied with the cameras.

   Refer to Illustration 4.

   Note: Do not tighten the nuts (6). The nuts will be used in the following procedure to attach the camera to the brackets for the camera.

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   Illustration 5	g02208253
   Bottom and top view of front camera assembly (7) 305-3748 Plate As (8) Camera harness

2. Route the camera harness and the connector through the hole that is provided in the 305-3748 Plate As (7). Place the grommet that is provided on the harness for the camera through the hole. Repeat this procedure for all the cameras.

3. Install the 336-6684 Camera Gp to the 305-3748 Plate As. Use bolts (4) and nuts (6) to secure the camera to plate (7).

Front Camera

Illustration 6	g02208275
Camera assembled to bracket (7) 305-3748 Plate As (9) 4L-6459 Bolts (10) 5P-1075 Hard Washers (11) 6V-8801 Nuts (12) 312-4475 Bracket

1. Mount the assembled 336-6684 Camera Gp and 305-3748 Plate As (7) to the 312-4475 Bracket (12) with the following hardware: 4L-6459 Bolts (9), 5P-1075 Hard Washers (10), and 6V-8801 Nuts (11). Refer to Illustration 6.

Side Cameras

Illustration 7	g02720687
(9) 4L-6459 Bolts (10) 5P-1075 Hard Washers (11) 6V-8801 Nuts (13) 305-3747 Plate As

1. Mount the assembled camera to the 305-3747 Plate As (13). Use three 4L-6459 Bolts (9), six 5P-1075 Hard Washers (10), and three 6V-8801 Nuts (11).

Rear Cameras

1. Locate the 348-9537 Plate As (14).
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   Illustration 8	g02720696
   Rear camera and plate assembly (14) 348-9537 Plate As

2. Route the harness for the camera and the connector for the camera through the hole of the 348-9537 Plate As (14).

3. Mount the 336-6684 Camera Gp to the 348-9537 Plate As (14) using bolts and washers (6). Refer to Illustration 8.

Assemble the Radar Boxes to the Brackets

The sensors for the system are assembled before shipping. Use the following procedure to assemble the mounting brackets to the radar boxes.

Note: Inspect the grommet on the bottom of the radar box to ensure that the sealant has not been disturbed during shipment. If the seal is not intact, use silicone sealant to seal the grommet.

Assemble the Left and Right Radar Brackets

Illustration 9	g02721045
(1) 378-6997 Bracket As (2) 372-9143 Plate (3) 8T-4189 Bolts (4) 5P-4116 Hard Washers

1. Install the 372-9143 Plate (2) on the 378-6997 Bracket As (1) by using four 8T-4189 Bolts (3) and four 5P-4116 Hard Washers (4).

Mount the 347-7917 Object Detection Sensors to the Left and Right Brackets

1. Look at the 378-6997 Bracket As and make a note to which side has the degree marks stamped into the plate.
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   Illustration 10	g02721079
   (1) 378-6997 Bracket As (5) 347-7917 Object Detection Box Gp (6) 8T-4195 Bolts (7) 265-9596 Hard Washers (8) 380-4489 Plate

2. Install the degree marked side of the 378-6997 Bracket As (1) to the 347-7917 Object Detection Box Gp (5). Use the hardware show in Illustration 10 to secure the 378-6997 Bracket As (1) to the 347-7917 Object Detection Box Gp (5).
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   Illustration 11	g02721113
   (5) 347-7917 Object Detection Box Gp (6) 8T-4195 Bolts (7) 265-9596 Hard Washers (9) 7X-7729 Washers

3. Use the hardware shown in Illustration 11 to secure the other side of the 378-6997 Bracket As (1) to the 347-7917 Object Detection Box Gp (5).

Assemble the Front and Lower Rear Radar Brackets

Illustration 12	g02731407

1. Before assembling the radar brackets, take notice that one bracket in the front and rear will need flipped over before installing. Compare the left side to right side in Illustration 12.
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   Illustration 13	g02666360
   (10) 458-2204 Bracket As (11) 380-6932 Bracket (12) 5C-9553 Bolts (13) 9X-8256 Washers

2. Attach the 380-6932 Bracket (11) to the 458-2204 Bracket As (10) with two 5C-9553 Bolts (12) and two 9X-8256 Washers (13).

Mount the 347-7917 Object Detection Sensors to the Front and Lower Rear Radar Brackets

1. Note which side of the 458-2204 Bracket As (10) has degree markings.
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   Illustration 14	g02665980
   Front and rear radar boxes with the bracket. (4) 7X-7729 Hard Washers (5) 347-7917 Object Detection Sensor Gp (10) 458-2204 Bracket As (14) 8T-4136 Bolts

2. Use two 8T-4136 Bolts (14) and two 7X-7729 Hard Washers (4) to mount the 458-2204 Bracket As (10) to the 347-7917 Object Detection Sensors (5) on the side of the bracket that does not have the degree markings. Refer to Illustration 14.
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   Illustration 15	g02665876
   Front and rear radar boxes with the bracket. (5) 347-7917 Object Detection Sensor Gp (8) 380-4489 Plate (10) 458-2204 Bracket As (14) 8T-4136 Bolts

3. Use two 8T-4136 Bolts (14) and one 380-4489 Plate (8) to mount the 458-2204 Bracket As (10) to the 347-7917 Object Detection Sensors (5) on the side that has the degree markings. Refer to Illustration 15.

Assemble the Upper Rear Radar Brackets

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Illustration 16	g02721194
(11) 380-6932 Bracket (12) 5C-9553 Bolts (13) 9X-8256 Washers (15) 458-2206 Bracket As

1. Attach the 380-6932 Bracket (11) to the 458-2206 Bracket As (15) with two 5C-9553 Bolts (12) and two 9X-8256 Washers (13).

Mount the 347-7917 Object Detection Sensors to the Upper Rear Radar Brackets

1. Look at the 458-2206 Bracket As and make a note to which side has the degree marks stamped into the plate.
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   Illustration 17	g02721202
   (5) 347-7917 Object Detection Box Gp (6) 8T-4195 Bolts (7) 265-9596 Hard Washers (8) 380-4489 Plate (15) 458-2206 Bracket As

2. Begin to install the degree marked side of the 458-2206 Bracket As (15) to the 347-7917 Object Detection Box Gp (5). Use the hardware show in Illustration 17 to secure the 458-2206 Bracket As (15) to the 347-7917 Object Detection Box Gp (5).
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   Illustration 18	g02721204
   (5) 347-7917 Object Detection Box Gp (6) 8T-4195 Bolts (7) 265-9596 Hard Washers (9) 7X-7729 Washers

3. Use the hardware shown in Illustration 11 to secure the other side of the 378-6997 Bracket As (1) to the 347-7917 Object Detection Box Gp (5).

Assemble the 379-8128 Box Mounting Gp

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Illustration 19	g02720842
(1) 379-8129 Plate As (2) 371-7772 Plate As (3) 8T-4195 Bolt (4) 7X-7729 Washer

1. Install the 379-8129 Plate As (1) to both 371-7772 Plate As (2) with four 8T-4195 Bolts (3) and four 7X-7729 Washers (4).

Installation of the Mounting Hardware

Install the Weld Blocks for the Front Brackets on the 785B and 785C

Illustration 20	g02762798
(1) 8X-6110 Blocks

Table 39

Point	Dimension
A	1824 ± 3 mm (71.81 ± 0.12 inch)
B	180 ± 3 mm (7.09 ± 0.12 inch)
C	80 ± 3 mm (3.15 ± 0.12 inch)
D	61 ± 3 mm (2.40 ± 0.12 inch)
E	90 ± 1.5 mm (3.54 ± 0.06 inch)

1. Use Illustration 20 and Table 39 to identify the location of the 8X-6110 Blocks (1).

2. Weld the 8X-6110 Blocks (1) to the front bumper using a 6 mm (0.24 inch) filet weld.

Install the Weld Blocks for the Front Brackets on the 785D

Illustration 21	g02797659
(1) 8X-6110 Blocks

Table 40

Point	Dimension
A	1491 ± 3 mm (58.70 ± 0.12 inch)
B	180 ± 3 mm (7.09 ± 0.12 inch)
C	90 ± 1.5 mm (3.54 ± 0.06 inch)
D	62 ± 3 mm (2.44 ± 0.12 inch)
E	80 ± 3 mm (3.15 ± 0.12 inch)

1. Use Illustration 21 and Table 40 to identify the location of the 8X-6110 Blocks (1).

2. Weld the 8X-6110 Blocks (1) to the front bumper using a 6 mm (0.24 inch) filet weld.

Install the Bosses on the Front Bumper for the 785B and 785C

Illustration 22	g02798096
(2) 9R-2613 Weld Boss

Table 41

Point	Dimension
F	39 ± 3 mm (1.54 ± 0.12 inch)
G	41 ± 3 mm (1.61 ± 0.12 inch)
H	74 ± 3 mm (2.91 ± 0.12 inch)
J	1099 ± 3 mm (43.27 ± 0.12 inch)
K	1361 ± 3 mm (53.58 ± 0.12 inch)
L	1721 ± 3 mm (67.76 ± 0.12 inch)

1. Use Illustration 22 and Table 41 to identify the location of the 9R-2613 Weld Boss (2)

2. Weld the 9R-2613 Weld Boss (2) to the front bumper of the machine using a 3 mm (0.12 inch) filet weld.

   Note: The 9R-2613 Weld Boss (2) will be used later in this instruction for securing the front radar harness.

Install the Bosses on the Front Bumper for the 785D

Illustration 23	g02798276
(2) 9R-2613 Weld Boss

Table 42

Point	Dimension
F	121 ± 3 mm (4.76 ± 0.12 inch)
G	122 ± 3 mm (4.80 ± 0.12 inch)
H	228 ± 3 mm (8.98 ± 0.12 inch)
J	1135 ± 3 mm (44.68 ± 0.12 inch)
K	1296 ± 3 mm (51.02 ± 0.12 inch)
L	1491 ± 3 mm (58.70 ± 0.12 inch)

1. Use Illustration 23 and Table 41 to identify the location of the 9R-2613 Weld Boss (2)

2. Weld the 9R-2613 Weld Boss (2) to the front bumper of the machine using a 3 mm (0.12 inch) filet weld.

   Note: The 9R-2613 Weld Boss (2) will be used later in this instruction for securing the front radar harness.

Install the Front Radar Bracket

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Illustration 24	g02671759

1. Install the assembled front radar bracket to the 8X-6110 Blocks on the front bumper of the truck.
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   Illustration 25	g02727751
   (3) 8T-4183 Bolts (4) 198-4778 Hard Washers

2. Use four 8T-4183 Bolts (3) and four 198-4778 Hard Washers (4) to install the front radar bracket to the 8X-6110 Blocks (1).

Prepare the Front for Camera Installation

Illustration 26	g02788937

Table 43

Point	Dimension
M	13.8 mm (0.54 inch)
N	63.5 ± 1.5 mm (2.50 ± 0.06 inch)
P	129 ± 3 mm (5.08 ± 0.12 inch)
Q	51 ± 1.5 mm (2.00 ± 0.06 inch)
R	205 ± 3 mm (8.07 ± 0.12 inch)
S	25.4 mm (1.00 inch)

1. Lay out the dimensions for the four holes (M) on the front cowling. Refer to Illustration 26 and Table 43.

2. Drill the four 13.8 mm (0.54 inch) holes (M).

3. Lay out the dimensions for the hole (S) on the cowling assembly. Refer to the dimensions that are provided in Illustration 26 and Table 43.

4. Drill the 25.4 mm (1.00 inch) hole (S) in the cowling.

Install the Camera Bracket on the Front

Illustration 27	g02765403
(5) 4P-7581 Clip (6) Front ladder (7) 8T-2502 Bolts (8) 5P-1075 Hard Washers (9) 6V-8801 Nuts (10) 348-8145 Bracket

1. Install the 348-8145 Bracket (10) to the cowl assembly using four 8T-2502 Bolts (7), eight 5P-1075 Hard Washers (8), and four 6V-8801 Nuts (9).

   Note: The 4P-7581 Clip (5) is installed with the lower right hardware.

Install the Plate and Drill the Hole for the Camera on the Left Side

Illustration 28	g02792052
Dimensions for the Left Camera Bracket and the hole needed in the left fender. (Y) Hole in left fender (11) 348-8789 Block

Table 44

Point	Dimension
T	7 ± 3 mm (0.28 ± 0.12 inch)
U	117 ± 3 mm (4.61 ± 0.12 inch)
V	182 ± 3 mm (7.17 ± 0.12 inch)
W	33 ± 3 mm (1.30 ± 0.12 inch)
X	133 ± 3 mm (5.24 ± 0.12 inch)
Y	50.8 mm (2.00 inch)

1. Lay out the dimensions for the left side camera bracket.

   Refer to Illustration 28 and Table 44.

   Note: Improper orientation of the 348-8789 Block (11) will result in the incorrect orientation of the camera bracket. If the 348-8789 Block (11) is improperly installed, remove the block and install the block correctly to ensure proper orientation of the camera.

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   Illustration 29	g01948298
   Orientation of the 348-8789 Block (11).

2. Weld the 348-8789 Block (11) to the right side platform group.

   Refer to Illustration 29 for the proper orientation of the 348-8789 Block (11).

3. Lay out the hole on the left fender. Refer to the dimensions that are provided in Illustration 28 and Table 44.

4. Drill a 50.8 mm (2.00 inch) hole (Y) in the top of the left fender.

Install the Plate for the Left Radar Bracket on the 785B and 785C

Illustration 30	g02770636
Dimensions for Left Radar Bracket (12) 348-8762 Plate As

Table 45

Point	Dimension
AA	118 ± 3 mm (4.65 ± 0.12 inch)
BB	10 ± 3 mm (0.39 ± 0.12 inch)

1. Lay out the dimensions for the radar bracket on the left side.

   Refer to Illustration 30 and Table 45.

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   Illustration 31	g02075774

2. Weld the 348-8762 Plate As (12) to the left side platform group with a 6 mm (0.23 inch) fillet weld.

   Note: Use a level to ensure the 348-8762 Plate As (12) is mounted level to the side of the machine.

Install the Plate for the Left Radar Bracket on the 785D

Illustration 32	g02798298
Dimensions for Left Radar Bracket (12) 348-8762 Plate As

Table 46

Point	Dimension
AA	95 ± 3 mm (3.74 ± 0.12 inch)
BB	7 ± 3 mm (0.28 ± 0.12 inch)

1. Lay out the dimensions for the radar bracket on the left side.

   Refer to Illustration 32 and Table 45.

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   Illustration 33	g02075774

2. Weld the 348-8762 Plate As (12) to the left side platform group with a 6 mm (0.23 inch) fillet weld.

   Note: Use a level to ensure the 348-8762 Plate As (12) is mounted level to the side of the machine.

Install the Plate for the Camera on the Right Side

Illustration 34	g02770696
Dimensions for Right Side Camera Bracket (11) 348-8789 Block

Table 47

Point	Dimension
CC	70 ± 3 mm (2.75 ± 0.12 inch)
DD	62 ± 3 mm (2.44 ± 0.12 inch)

1. Lay out the dimensions for the right side camera bracket.

   Refer to Illustration 34 and Table 47.

   Note: Improper orientation of the 348-8789 Block (11) will result in the incorrect orientation of the camera bracket. If the 348-8789 Block (11) is improperly installed, remove the block and install the block correctly to ensure proper orientation of the camera.

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   Illustration 35	g02165055
   Orientation of the 348-8789 Block (11)

2. Weld the 348-8789 Block (11) to the right side platform group with a 6 mm (0.23 inch) fillet weld.

   Refer to Illustration 35 for the proper orientation of the 348-8789 Block (11).

Install the Plate for the Right Radar Bracket on the 785B and 785C

Illustration 36	g02770700
Dimensions for Right Side Radar Bracket (12) 348-8762 Plate As

Table 48

Point	Dimension
EE	369 ± 3 mm (14.53 ± 0.12 inch)
FF	45 ± 3 mm (1.77 ± 0.12 inch)

1. Lay out the dimensions for the right side radar bracket.

   Refer to Illustration 36 and Table 48.

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   Illustration 37	g02075774

2. Weld the 348-8762 Plate As (12) to the right side platform group with a 6 mm (0.23 inch) fillet weld.

   Note: Use a level to ensure the 348-8762 Plate As (12) is mounted level to the side of the machine.

Install the Plate for the Right Radar Bracket on the 785D

Illustration 38	g02798335
Dimensions for Right Side Radar Bracket (12) 348-8762 Plate As

Table 49

Point	Dimension
EE	370 ± 3 mm (14.57 ± 0.12 inch)
FF	36 ± 3 mm (1.42 ± 0.12 inch)

1. Lay out the dimensions for the right side radar bracket.

   Refer to Illustration 38 and Table 49.

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   Illustration 39	g02075774

2. Weld the 348-8762 Plate As (12) to the right side platform group with a 6 mm (0.23 inch) fillet weld.

   Note: Use a level to ensure the 348-8762 Plate As (12) is mounted level to the side of the machine.

Install the Rear Radar Brackets and Rear Camera Mounting Block

Attach the Radar Brackets to the Plates

Illustration 40	g02773885
(13) 349-4915 Bracket (14) 8T-4186 Bolt (15) 7X-7729 Washer (16) 8T-4136 Bolt (17) 100-4750 Block (18) 365-6190 Plate (19) 351-3605 Plate (20) 360-3866 Plate As

1. Attach the 349-4915 Bracket (13) to the 360-3866 Plate As (20). Use two 8T-4186 Bolts (14) and two 7X-7729 Washers (15). Refer to Illustration 40.

2. Attach the 360-3866 Plate As (20) to the 100-4750 Block (17) and the 365-6190 Plate (18). Use four 8T-4136 Bolts (16) and four 7X-7729 Washers (15). Refer to Illustration 40.

3. Repeat Step 1 and Step 2 to install the other rear bracket.

4. Now that the radar brackets are attached to the blocks and plates use the Plate and Block Placement section to locate the blocks on the machine.

Plate and Block Placement on the Machine

Illustration 41	g02773989
(18) 365-6190 Plates (19) 351-3605 Plates

Table 50

Point	Dimension
GG	261 ± 3 mm (10.28 ± 0.12 inch)
HH	123 ± 3 mm (4.84 ± 0.12 inch)
JJ	225 ± 3 mm (8.86 ± 0.12 inch)
KK	89 mm (3.50 inch)
LL	564 mm (22.20 inch)
MM	275 ± 3 mm (10.835 ± 0.12 inch)
NN	114 ± 3 mm (4.49 ± 0.12 inch)

1. Use Illustration 41 and Table 50 to determine the location of the 351-3605 Plates (19) and the 365-6190 Plates (18).

2. Tack weld the plates to the truck frame.

3. After all the plates have been tack welded, remove the brackets from the plates and use a 6 mm (0.23 inch) fillet weld to mount the plates to the frame.

Illustration 42	g02774355
(17) 100-4750 Block

Table 51

Point	Dimension
PP	89 ± 3 mm (3.50 ± 0.12 inch)
QQ	564 ± 3 mm (22.20 ± 0.12 inch)
RR	215 ± 1.5 mm (8.46 ± 0.06 inch)

1. Use Illustration 42 and Table 51 to determine the location of the 100-4750 Block (17).

2. Use a 6 mm (0.23 inch) fillet weld to mount the blocks to the frame.

Rear Camera Mounting Block Location and Installation

Illustration 43	g02772036
Dimensions for Rear Camera Bracket (21) 2G-6887 Block

Table 52

Point	Dimension
SS	300 ± 3 mm (11.81 ± 0.12 inch)
TT	733 ± 3 mm (28.86 ± 0.12 inch)

1. Lay out the dimensions for the 2G-6887 Block (21).

   Refer to Illustration 43 and Table 52.

2. Weld the 2G-6887 Block (21) to the rear frame of the truck with a 6 mm (0.23 inch) fillet weld.

Rear Radar Bracket Installation

Illustration 44	g02773885
(13) 349-4915 Bracket (14) 8T-4186 Bolt (15) 7X-7729 Washer (16) 8T-4136 Bolt (17) 100-4750 Block (18) 365-6190 Plate (19) 351-3605 Plate (20) 360-3866 Plate As

1. Reinstall both 360-3866 Plate As (20) to the rear of the machine. Use eight 8T-4136 Bolts (16) and eight 7X-7729 Washers (15). Refer to Illustration 44.

2. Install both 349-4915 Brackets (13) to the 351-3605 Plates (19) on the rear of the machine. Use four 8T-4186 Bolts (14) and four 7X-7729 Washers (15). Refer to Illustration 44.

Installation of the Front Components

Installation of the Front Radars

Illustration 45	g02727794
(1) 8T-4186 Bolt (2) 7X-7729 Washers (3) 6V-7744 Locknut

1. Install the sensors with the previously installed bracket to the front radar bracket assembly. Use four 8T-4186 Bolts (1), eight 7X-7729 Washers (2), and four 6V-7744 Locknuts (3) for each sensor. Refer to Illustration 45.

Install the Front Camera to the Bracket

Illustration 46	g02765323
(4) 336-6684 Camera Gp (5) 348-8145 Bracket (6) 6V-8801 Nuts (7) 4L-6454 Bolts (8) 5P-1075 Hard Washers (9) 312-4475 Bracket

Mount the 312-4475 Bracket (9) to the 348-8145 Bracket (5) with four 4L-6454 Bolts (7), 5P-1075 Hard Washers (8), and 6V-8801 Nuts (6). Refer to Illustration 46.

Installation of the Left Side and Right Side Components

Install the Radar on the Left Side

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Illustration 47	g02771237
(1) 378-7006 Plate (2) 8T-4183 Bolts (3) 198-4778 Hard Washers

1. Attach the 378-7006 Plate (1) to the 348-8762 Plate As previously installed on the left side of the machine. Use four 8T-4183 Bolts (2) and four 198-4778 Hard Washers (3).
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   Illustration 48	g02771176
   (4) 8T-4195 Bolts (5) 7X-7729 Washers

2. Secure the left radar assembly to the 378-7006 Plate. Use two 8T-4195 Bolts (4) and two 7X-7729 Washers (5).

Install the Camera on the Left Side

Illustration 49	g02771097
(6) 5S-7379 Bolts (7) 5P-1075 Hard Washers

Install the 305-3747 Plate As with the camera attached to the 348-8789 Block previously installed on the left side of the machine. Use four 5S-7379 Bolts (6) and four 5P-1075 Hard Washers (7). Refer to Illustration 49.

Install the Light on the Left Side

Illustration 50	g02771038
(8) 219-6485 Flood Lamp Gp

1. Secure the 219-6485 Flood Lamp Gp (8) to the side of the 305-3747 Plate As.

Install the Radar on the Right Side

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Illustration 51	g02771297
(1) 378-7006 Plate (2) 8T-4183 Bolts (3) 198-4778 Hard Washers

1. Attach the 378-7006 Plate (1) to the 348-8762 Plate As previously installed on the right side of the machine. Use four 8T-4183 Bolts (2) and four 198-4778 Hard Washers (3).
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   Illustration 52	g02771336
   (4) 8T-4195 Bolts (5) 7X-7729 Washers

2. Secure the left radar assembly to the 378-7006 Plate. Use two 8T-4195 Bolts (4) and two 7X-7729 Washers (5).

Install the Camera Bracket on the Right Side

Illustration 53	g02771321
(6) 5S-7379 Bolts (7) 5P-1075 Hard Washers

Install the 305-3747 Plate As with the camera attached to the 348-8789 Block previously installed on the right side of the machine. Use four 5S-7379 Bolts (6) and four 5P-1075 Hard Washers (7). Refer to Illustration 53.

Install the Light on the Right Side

Illustration 54	g02771317
(8) 219-6485 Flood Lamp Gp

1. Secure the 219-6485 Flood Lamp Gp (8) to the side of the 305-3747 Plate As.

Installation of the Rear Hardware

Install the Rear Radars

Illustration 55	g02772078
Rear view

Earlier in the instruction all the 347-7917 Object Detection Box Gp were assembled to brackets for mounting purposes. Also, there were mounting blocks welded to the rear of the machine for sensor mounting. Complete the following steps to mount the rear sensors to the machine.

1. Install the 347-7917 Object Detection Box Gp that has the 458-2204 Bracket As assembled to it in position (A). Use four 8T-4186 Bolts, eight 7X-7729 Washers, and four 6V-7744 Locknuts. Connect the wire harness to the radar.

   Note: There are two 347-7917 Object Detection Box Gp that have the 458-2204 Bracket As assembled to it. Install the sensor that has the degree markings on the 458-2204 Bracket As toward the outside of the truck.

2. Install the 347-7917 Object Detection Box Gp that has the 458-2206 Bracket As assembled to it in position (B). Use four 8T-4186 Bolts, eight 7X-7729 Washers, and four 6V-7744 Locknuts. Connect the wire harness to the radar.

   Note: There are two 347-7917 Object Detection Box Gp that have the 458-2206 Bracket As assembled to it. Install the sensor that has the degree markings on the 458-2206 Bracket As toward the outside of the truck.

3. Install the 347-7917 Object Detection Box Gp that has the 458-2206 Bracket As assembled to it in position (B). Use four 8T-4186 Bolts, eight 7X-7729 Washers, and four 6V-7744 Locknuts. Connect the wire harness to the radar.

   Note: There are two 347-7917 Object Detection Box Gp that have the 458-2206 Bracket As assembled to it. Install the sensor that has the degree markings on the 458-2206 Bracket As toward the outside of the truck.

4. Install the 347-7917 Object Detection Box Gp that has the 458-2204 Bracket As assembled to it in position (A). Use four 8T-4186 Bolts, eight 7X-7729 Washers, and four 6V-7744 Locknuts. Connect the wire harness to the radar.

   Note: There are two 347-7917 Object Detection Box Gp that have the 458-2204 Bracket As assembled to it. Install the sensor that has the degree markings on the 458-2204 Bracket As toward the outside of the truck.

Install the Rear Camera

Illustration 56	g02772116
(1) 4L-6454 Bolts (2) 5P-1075 Hard Washers

1. Attach the camera to the rear of the machine with two 4L-6454 Bolts (1) and two 5P-1075 Hard Washers (2).

Prepare the Cab for Harness Installation

Before the detect system harness and cables can be routed, the cab prepared for harness and cable pass through connections. Use either the standard configuration or the alternative configuration to prepare the right rear corner of the cab.

Right Side Rear Corner of Cab (Standard Configuration)

Illustration 57	g02056139

Table 53

Point	Dimension
A	312.5 ± 5 mm (12.30 ± 0.20 inch)
B	368.2 ± 5 mm (14.50 ± 0.20 inch)
C	53.5 mm (2.10 inch)
D	43 mm (1.69 inch)

1. Lay out the hole plate that is at the right rear corner of the cab. Refer to the dimensions that are provided in Illustration 57 and Table 53.

2. Drill a 53.5 mm (2.10 inch) hole (C) in the top of the plate.

3. Drill a 43 mm (1.69 inch) hole (D) in the top of the plate.

Right Side Rear Corner of Cab (Alternate Configuration)

Note: Use the alternate configuration if the installation of third-party devices does not allow for the use of the standard configuration. Use the Illustrations below as guidance.

Illustration 58	g01948124
Possible Location of Holes

1. Locate an open area on the plate that is at the right rear corner of the cab. Ensure that a harness or hydraulic fitting is not on the back side of the plate.

2. Mark the area that will be drilled.

3. Drill a 53.5 mm (2.10 inch) in the top of the plate.

   Refer to Illustration 59.

4. Drill a 43 mm (1.69 inch) in the plate.

   Refer to Illustration 59.

Illustration 59	g01948173
Installed Grommets

Installation of the Harnesses

Illustration 60	g02776397
(A) 382-0982 Chassis Harness As (B) 283-0659 Cable As (C) 274-4477 Cable As (D) 274-4477 Cable As (E) 283-0658 Cable As (F) 382-0988 Rear Harness As (G) 382-0985 Platform Harness As

1. Lay out the harnesses as shown in Illustration 60.

   1. Connect the 382-0985 Platform Harness As (G) to the 382-0982 Chassis Harness As (A).

   2. Route the 382-0982 Chassis Harness As (A), 274-4477 Cable As (C), 274-4477 Cable As (D), 283-0658 Cable As (E), and 382-0985 Platform Harness As (G) along the existing machine harness toward the front of the machine as shown in Illustration 60.

   3. Use 7K-1181 Cable Straps to secure the harnesses to the existing machine harness. Refer to Illustration 60.
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   Illustration 61	g02780837
   (A) 382-0982 Chassis Harness As (H) 382-0983 Chassis Harness As

2. Connect the 382-0983 Chassis Harness As (H) to the end of the 382-0982 Chassis Harness As (A) as shown in Illustration 61.

   Note: The various harnesses will begin to split from each other and go to different areas of the machine. Also, the 382-0983 Chassis Harness As (H) will split and go in two separate directions.

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   Illustration 62	g02780958
   (A) 382-0982 Chassis Harness As (C) 274-4477 Cable As (H) 382-0983 Chassis Harness As (J) 283-0657 Cable As

3. Connect the 283-0657 Cable As (J) to the end of the 274-4477 Cable As (C). Route the short portion of the 382-0983 Chassis Harness As (H) and the 283-0657 Cable As (J) to the left side of the machine.
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   Illustration 63	g02781016
   (1) 9B-7237 Bolt (2) 5P-1075 Hard Washer (3) 132-5789 Clip (H) 382-0983 Chassis Harness As (J) 283-0657 Cable As

   1. Install one 132-5789 Clip (3) with one 9B-7237 Bolt (1) and one 5P-1075 Hard Washer (2) to the existing boss in the location shown in Illustration 63. Secure the 382-0983 Chassis Harness As (H) and the 283-0657 Cable As (J) to the 132-5789 Clip (3) with a 7K-1181 Cable Strap.
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      Illustration 64	g02781104
      (1) 9B-7237 Bolt (2) 5P-1075 Hard Washer (3) 132-5789 Clip (H) 382-0983 Chassis Harness As (J) 283-0657 Cable As (K) 382-0984 Wiring Harness

   2. Continue routing the 382-0983 Chassis Harness As (H) and the 283-0657 Cable As (J) under the catwalk to the left side of the machine. Install one 132-5789 Clip (3) with one 9B-7237 Bolt (1) and one 5P-1075 Hard Washer (2) to the existing boss in the location shown in Illustration 64. Secure the 382-0983 Chassis Harness As (H) and the 283-0657 Cable As (J) to the 132-5789 Clip (3) with a 7K-1181 Cable Strap. Connect the 382-0984 Wiring Harness (K) to the 382-0983 Chassis Harness As (H).
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      Illustration 65	g02781298
      (1) 9B-7237 Bolt (2) 5P-1075 Hard Washer (3) 132-5789 Clip (J) 283-0657 Cable As (K) 382-0984 Wiring Harness

   3. Continue routing the 283-0657 Cable As (J) and the 382-0984 Wiring Harness (K) to the left side of the machine. Use five 132-5789 Clips (3), five 9B-7237 Bolts (1), five 5P-1075 Hard Washers (2), and five 7K-1181 Cable Straps to mount the harnesses to the bosses in the locations shown in Illustration 65.
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      Illustration 66	g02781376
      (4) 4P-7581 Clip (5) 8D-1470 Grommet (J) 283-0657 Cable As (K) 382-0984 Wiring Harness

   4. Continue to route the 283-0657 Cable As (J) and the 382-0984 Wiring Harness (K) through the hole that was previously drilled. Install one 8D-1470 Grommet (5) in the previously drilled hole. Then install one 4P-7581 Clip (4) with the existing hardware as shown in Illustration 66. Connect the 283-0657 Cable As (J) to the camera. Connect the 382-0984 Wiring Harness (K) to the radar and light. Use 7K-1181 Cable Straps to secure the harnesses.

4. Return to the spot where the harnesses begins to split into different directions. Finish routing the 382-0983 Chassis Harness As (H) to the front radars.
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   Illustration 67	g02781407
   (H) 382-0983 Chassis Harness As

   1. Route the longer section of the 382-0983 Chassis Harness As (H) down the frame following an existing machine harness. Use 7K-1181 Cable Straps to secure the 382-0983 Chassis Harness As (H) at the same location as the existing machine harness. Refer to Illustration 67.
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      Illustration 68	g02781719
      (6) 4D-3100 Grommet (H) 382-0983 Chassis Harness As

   2. Continue routing the 382-0983 Chassis Harness As (H) down the frame and to the front bumper following an existing machine harness. Route the 382-0983 Chassis Harness As (H) up through the previously drilled hole to the top of the front bumper. Install one 4D-3100 Grommet (6) in the previously drilled hole in the bumper.

      Note: Illustration 68 shows the 382-0983 Chassis Harness As (H) doubled over several times. Any excess length of the 382-0983 Chassis Harness As (H) should be stored in this area and secured with 7K-1181 Cable Straps.

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      Illustration 69	g02782056
      (H) 382-0983 Chassis Harness As (L) 382-0979 Front Harness As (7) 130-5300 Clip (8) 8T-4137 Bolt (9) 8T-4121 Hard Washer (10) 4K-8864 Clip (11) 8T-4186 Bolt (12) 8C-7510 Clip (13) 133-3260 Spacer

   3. Connect the 382-0979 Front Harness As (L) to the 382-0983 Chassis Harness As (H). Secure the 382-0979 Front Harness As (L) to the weld bosses that were previously installed with three 8T-4137 Bolts (8), three 8T-4121 Hard Washers (9) one 130-5300 Clip (7) and two 4K-8864 Clip (10). Continue attaching the 382-0979 Front Harness As (L) to the front radar bracket. Attach the 382-0979 Front Harness As (L) with one 8T-4137 Bolt (8), three 8T-4121 Hard Washers (9), one 4K-8864 Clip (10), two 8T-4186 Bolts (11), two 8C-7510 Clips (12), two 133-3260 Spacers (13), and 7K-1181 Cable Straps. Refer to Illustration 69.

5. Return to the spot where the harnesses begins to split into different directions. Finish routing the 283-0658 Cable As (E) to the front camera.
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   Illustration 70	g02783321
   (E) 283-0658 Cable As

   1. Continue to route the 283-0658 Cable As (E) over the top of the cross member and follow the previously installed harnesses towards the left side of the machine for a short distance. Use 7K-1181 Cable Straps to secure the harness. Refer to Illustration 70.
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      Illustration 71	g02783360
      (E) 283-0658 Cable As (4) 4P-7581 Clips (14) 5S-7379 Bolts (15) 8T-4896 Hard Washers

   2. Route the 283-0658 Cable As (E) towards the front of the machine. Secure the 283-0658 Cable As (E) to the bosses that are on the 310-6823 Plate. Use three 4P-7581 Clips (4), three 5S-7379 Bolts (14), three 8T-4896 Hard Washers (15), and 7K-1181 Cable Straps.
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      Illustration 72	g02783566
      (E) 283-0658 Cable As (3) 132-5789 Clip (4) 4P-7581 Clips (14) 5S-7379 Bolts (15) 8T-4896 Hard Washers (16) 9X-7345 Grommet

   3. Route the 283-0658 Cable As (E) through the previously drilled hole. Install one 9X-7345 Grommet (16) in the hole opening. Secure the 283-0658 Cable As (E) to the existing weld boss with one 132-5789 Clip (3), one 5S-7379 Bolt (14), one 8T-4896 Hard Washer (15), and one 7K-1181 Cable Strap. Continue routing by securing the 283-0658 Cable As (E) to the bottom of the platform with two 5S-7379 Bolts (14), two 8T-4896 Hard Washers (15), two 4P-7581 Clips (4) and 7K-1181 Cable Straps. Refer to Illustration 72.
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      Illustration 73	g02784016
      (14) 5S-7379 Bolts (15) 8T-4896 Hard Washers (17) 6V-8801 Nut (E) 283-0658 Cable As

   4. Use the existing hardware and install one 4P-7581 Clip (4) on the lower right mounting bolt for the camera bracket. Then install one 4P-7581 Clip (4) on the side of the camera bracket with one 5S-7379 Bolt (14), two 8T-4896 Hard Washers (15), and one 6V-8801 Nut (17). Use 7K-1181 Cable Straps to secure the 283-0658 Cable As (E) to the camera bracket. Connect the 283-0658 Cable As (E) to the front camera. Refer to Illustration 73.

6. Return to the spot where the harnesses begins to split into different directions. Finish routing the harnesses for the right side camera and radar.
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   Illustration 74	g02784277
   (D) 274-4477 Cable As (G) 382-0985 Platform Harness As

   1. Route the 274-4477 Cable As (D) and the 382-0985 Platform Harness As (G) across the front crossmember to the right side of the machine. Secure both harnesses to the existing machine harness with 7K-1181 Cable Straps.
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      Illustration 75	g02784493
      (3) 132-5789 Clip (14) 5S-7379 Bolts (15) 8T-4896 Hard Washers (D) 274-4477 Cable As (G) 382-0985 Platform Harness As

   2. Connect the 283-0658 Cable As (M) to the 274-4477 Cable As (D). At the end of the front cross member on the right side secure the 283-0658 Cable As (M) and the 382-0985 Platform Harness As (G) to the front crossmember with one 132-5789 Clip (3) one 5S-7379 Bolt (14), one 8T-4896 Hard Washer (15) and one 7K-1181 Cable Strap.
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      Illustration 76	g02784577
      (7) 130-5300 Clip (8) 8T-4137 Bolt (9) 8T-4121 Hard Washer (G) 382-0985 Platform Harness As (M) 283-0658 Cable As (N) 382-0986 Wiring Harness

   3. Continue to route the 283-0658 Cable As (M) and the 382-0985 Platform Harness As (G) over the top of the front crossmember and down the right side frame and towards the back along the existing machine harness and securing with 7K-1181 Cable Strap. Plug the 382-0986 Wiring Harness (N) into the 382-0985 Platform Harness As (G). Secure the 382-0986 Wiring Harness (N) to an existing boss on the machine with one 8T-4137 Bolt (8), one 8T-4121 Hard Washer (9), and one 130-5300 Clip (7) Refer to Illustration 76.
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      Illustration 77	g02785702
      (2) 5P-1075 Hard Washer (4) 4P-7581 Clip (14) 5S-7379 Bolt (M) 283-0658 Cable As (N) 382-0986 Wiring Harness

   4. Route the 283-0658 Cable As (M) and the 382-0986 Wiring Harness (N) over the top of the right frame rail. Secure both harnesses to the existing weld boss above the frame with one 5S-7379 Bolt (14), one 5P-1075 Hard Washer (2), one 4P-7581 Clip (4), and one 7K-1181 Cable Strap.
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      Illustration 78	g02785738
      (2) 5P-1075 Hard Washer (14) 5S-7379 Bolt (18) 4S-1962 Clips (M) 283-0658 Cable As (N) 382-0986 Wiring Harness

   5. Run the 283-0658 Cable As (M) and the 382-0986 Wiring Harness (N) across the right front wheel well and through the existing 50 mm (1.97 inch) hole in the catwalk floor. Use three 5S-7379 Bolts (14), three 5P-1075 Hard Washers (2), three 4S-1962 Clips (18), and 7K-1181 Cable Straps. Install one 8D-1470 Grommet (5) in the hole that the harnesses passed through.
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      Illustration 79	g02785841
      (3) 132-5789 Clip (4) 5S-7379 Bolt (14) 5S-7379 Bolt (15) 8T-4896 Hard Washer (M) 283-0658 Cable As (N) 382-0986 Wiring Harness

   6. Secure the harnesses to the catwalk with one 132-5789 Clip (3) one 5S-7379 Bolt (14), one 8T-4896 Hard Washer (15), two 4P-7581 Clips (4), and 7K-1181 Cable Straps. Route the harnesses around the railing and to the right camera and radar. Refer to Illustration 79.

7. Return to the 382-0982 Chassis Harness As (A). Route the rear radar and camera harnesses.
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   Illustration 80	g02786278
   (A) 382-0982 Chassis Harness As (B) 283-0659 Cable As (P) 382-0988 Rear Harness As

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   Illustration 81	g02786379
   (B) 283-0659 Cable As (P) 382-0988 Rear Harness As

   1. Connect the 382-0988 Rear Harness As (P) to the 382-0982 Chassis Harness As (A). Route the 283-0659 Cable As (B) and the 382-0988 Rear Harness As (P) along the existing machine harness to the rear of the machine. Use 7K-1181 Cable Straps to secure the harnesses to the existing machine harness. Refer to Illustration 80 and Illustration 81.
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      Illustration 82	g02786440
      (19) 4D-7794 Clips (20) 9M-8406 Clips (B) 283-0659 Cable As (P) 382-0988 Rear Harness As

   2. Route the 283-0659 Cable As (B) and the 382-0988 Rear Harness As (P) across the top of the rear crossmember. Use existing hardware along with two 4D-7794 Clips (19) and two 9M-8406 Clips (20).
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      Illustration 83	g02786943
      (9) 8T-4121 Hard Washers (21) 8M-2770 Clips (22) 8T-4136 Bolts (P) 382-0988 Rear Harness As

   3. Secure the 382-0988 Rear Harness As (P) to the side of the rear radar brackets. Use two 8T-4121 Hard Washers (9), two 8M-2770 Clips (21) and two 8T-4136 Bolts (22). Connect the 382-0988 Rear Harness As (P) to the top rear radars. Use 7K-1181 Cable Straps to secure the harness to the radar housings.
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      Illustration 84	g02788020
      (21) 8M-2770 Clips (22) 8T-4136 Bolts (P) 382-0988 Rear Harness As

   4. Finish routing the 382-0988 Rear Harness As (P) to the lower rear radars. Secure the harness with one 8M-2770 Clip (21) on the left side and one 9M-8406 Clip (20) on the right side. Use the existing hardware and 7K-1181 Cable Straps. Refer to Illustration 84.
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      Illustration 85	g02788056
      (B) 283-0659 Cable As

   5. Finish routing the 283-0659 Cable As (B) to the rear camera. Use 7K-1181 Cable Straps to secure the harness to the machine. Refer to Illustration 85.

Installation of the Hardware in the Cab

There are two display mount options available. The ceiling mount and pedestal mount. Proceed to the appropriate section.

Ceiling Mounted

Install the components for the display. Refer to the Illustrations below.

Illustration 86	g01957791
253-9507 Bracket As

Illustration 87	g02029433
Dimensions for 253-9507 Bracket As

Table 54

Point	Dimension
A	244 ± 1 mm (9.61 ± 0.04 inch)
B	141 ± 1 mm (5.55 ± 0.04 inch)
C	69 ± 3 mm (2.72 ± 0.12 inch)
D	111 ± 1 mm (4.37 ± 0.04 inch)
E	148 ± 1 mm (5.83 ± 0.04 inch)
F	90 ± 3 mm (3.54 ± 0.12 inch)

1. Verify the 253-9507 Bracket As is present. The bracket is at the left front side of the cab.

   Note: If the cab of the machine is not equipped with the 253-9507 Bracket As, install the bracket. Refer to Illustration 87 and Table 54.

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   Illustration 88	g02222673
   Example of Cable Label

2. Label the 251-8248 Communication Cable As. Use the numbers one through four at both ends of the cable.
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   Illustration 89	g01957717
   Cab Panel (18) 163-4519 Tape

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   Illustration 90	g01957440
   (1) 3S-2093 Cable Strap (4) 448-6966 Cable As (5) 444-7972 Monitor Harness As (10) 251-8248 Communication Cable As (11) 348-9226 Grommet Assembly (12) 4B-4863 Washer (13) 6T-3644 Circuit Breaker As (17) 9X-2045 Screw

3. Route the 444-7972 Monitor Harness As per Illustration 90.

4. Route the four 251-8248 Communication Cable As per Illustration 90.

5. Connect the four 251-8248 Communication Cable As to the four video connectors of the 448-6966 Cable As. Refer to Table 55.
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   Table 55

   Cable Connections to Camera
   251-8248 Communication Cable As Cable Label	448-6966 Cable As Connector Label	Camera
   1	Cam 1	Front
   2	Cam 2	Right
   3	Cam 3	Rear
   4	Cam 4	Left

6. Enlarge the slot for the cables in the headliner to allow the two 12-pin connectors and the connector for the light switch of the 444-7972 Monitor Harness As and the single 12-pin connector of the 448-6966 Cable As to hang into the cab.

7. Connect the 444-7972 Monitor Harness As to the 382-0971 Monitor Harness As.

8. Secure the 444-7972 Monitor Harness As, 251-8248 Communication Cable As and the 448-6966 Cable As to the tie links around the ceiling of the cab. Allow enough slack to allow the 12-pin connectors and the connector for the switch to connect to the display of the detection system and the light switch without placing stress on the wiring. Allow enough slack in the harness to allow for adjustment of the display. The remaining slack of the harnesses should be pulled back into the electronics bay.

9. Reinstall the headliner and bank of switches.
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   Illustration 91	g06054417
   (2) 253-9507 Bracket As (3) 462-5010 Monitor Kit (6) 345-7113 Rocker Switch (8) 352-5602 Bracket As (9) 352-5603 Bracket As (14) 7U-4892 Screw (15) 8T-4121 Hard Washer (16) 8T-4136 Bolt

10. Assemble the bracket for the display.

    Refer to Illustration 91.

11. Connect the three 12-pin connectors to the corresponding connectors on the back of the display. The video harness connects to the green connector. The 12-pin connector with two wires connects to the black connector and the 12-pin connector with five wires connects to the gray connector.

12. Locate the 19-pin bulkhead connector of the 444-7972 Monitor Harness As. Insert the connector through the 43 mm (1.69 inch) hole that was drilled in the plate at the right rear corner of the cab. Refer to Illustration 89. Secure the connector. Use the nut and washers that are provided with the connector.

13. Locate a suitable location in the electronics bay to install the 239-3902 Electrical Converter with the 6V-8931 Washer Head Screws.

    Note: Ensure that the harness connections will reach the power converter before you install the power converter.

14. Make the electrical connections of the 444-7972 Monitor Harness As that are listed below:

    1. Connect wires (C234-BK(Black)) and the three ground wires (200-BK(Black)) to the ground post of the cab.

    2. Connect the wire (130-RD(Red)) to one side of the 6T-3644 Circuit Breaker As.

    3. Connect wire (109-RD(Red)) to the other side of the 6T-3644 Circuit Breaker As.

    4. Locate an empty mounting location for the circuit breaker. Secure the circuit breaker with the screws that are provided.
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       Illustration 92	g02076196

    5. Connect the remaining wire (109-RD(Red)) (R) to the unswitched power side of the main power relay.

       Refer to Illustration 92.

    6. Remove the Deutsch connector pin from the (308-YL(Yellow)) (Y) wire on the 444-7972 Monitor Harness As. Install a ring terminal. Connect the (308-YL(Yellow)) (Y) wire to the coil of the main power relay.

       Refer to Illustration 92.

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       Illustration 93	g02799076

    7. For 785C and 785D, locate connector 3 on the plate on the lower right-hand side of the cab. Refer to Illustration 93. For 785B, locate the service connector in the cab.

    8. For 785C and 785D, extract pin 6, wire (892-BR(Brown)) and pin 7, wire (893-GN(Green)) from connector 3 (AG-C22). For 785B extract pin D, wire (893-GN(Green)) and Pin E, wire (892-BR(Brown)) from service tool connector.

    9. For all models, insert wire (892-BR(Brown)) into contact 1 and wire (893-GN(Green)) into contact 2 of connector CM-C8 (2-pin connector).

    10. For 785C and 785D, insert wire (892-BR(Brown)) of the 444-7972 Monitor Harness As into pin 6 of connector 3 (AG-C22) and wire (893-GN(Green)) into pin 7 of connector 3 (AG-C22). For 785B, insert wire (892-BR(Brown)) of the 444-7972 Monitor Harness As into pin E of the service tool connector and wire (893-GN(Green)) into pin D of the service tool connector.

    11. Connect CM-C4 and CM-C5 to the 239-3902 Electrical Converter.

15. Label the four video cables "front", "right", "left", and "rear" for the corresponding camera that is connected to the cable.

16. Insert the four video cables into the 348-9226 Grommet Assembly and secure the grommet into the second hole drilled in the plate that is at the right rear corner of the cab. Torque the nut of the 348-9226 Grommet Assembly to 20 ± 2 N·m (15 lb ft ± 1.5 lb ft). Pass the excess video cable into the electronics bay.

17. Connect the four video cables from the cameras to the four video cables from the display. Refer to Table 56.
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    Table 56

    Video Cables to Display	Video Cables to Camera
    1	Front
    2	Right
    3	Rear
    4	Left

18. Secure the harnesses in the electronics bay with the 3S-2093 Cable Straps.

Pedestal Mounted

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Illustration 94	g02222673
Sample of Cable Labeling

1. Label the 251-8248 Communication Cable As, 1 through 4 at both ends.
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   Illustration 95	g02029439
   (1) 3S-2093 Cable Strap (4) 292-2898 Conduit (5) 448-6966 Cable As (11) 261-3223 Coaxial Cable Assembly (24) 163-4519 Tape

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   Illustration 96	g02029443
   (15) 444-7972 Monitor Harness As (16) 4B-4863 Washer (20) 6T-3644 Circuit Breaker As (21) 7U-4892 Screw

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   Illustration 97	g02029444
   (1) 3S-2093 Cable Strap (12) 2D-0388 Grommet (17) 4D-3100 Grommet

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   Illustration 98	g02029506
   (1) 3S-2093 Cable Strap (14) 348-9226 Grommet Assembly (24) 163-4519 Tape

2. Route the 444-7972 Monitor Harness As.

   Refer to Illustration 95, Illustration 96, Illustration, and97 Illustration 98.

3. Route the four 251-8248 Communication Cable As as shown in Illustration 95.

4. Connect the four 251-8248 Communication Cable As to the four video connectors of the 448-6966 Cable As. Connect the cables, refer to Table 57.
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   Table 57

   Cable Connections to Camera
   251-8248 Communication Cable As Cable Labels	448-6966 Cable As Connector Label	Camera
   1	Cam 1	Front
   2	Cam 2	Right
   3	Cam 3	Rear
   4	Cam 4	Left

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   Illustration 99	g02029442
   (1) 3S-2093 Cable Strap (2) 167-8748 Plate (3) 462-5010 Monitor Kit (6) 345-7113 Rocker Switch (8) 352-4693 Bracket (9) 352-4694 Bracket (10) 127-2170 Screw (13) 348-2163 Pedestal As (18) 4P-7429 Clip (19) 5P-4116 Hard Washer (22) 8T-4121 Hard Washer (23) 9X-2044 Screw

5. Install the pedestal mount to the floor of the cab.

   Refer to Illustration 99.

6. Install the display onto the pedestal mount.

7. Connect the three 12-pin connectors to the corresponding connectors on the back of the display. The video harness connects to the green connector. The 12-pin connector with two wires connects to the black connector and the 12-pin connector with five wires connects to the gray connector.

8. Connect the switch connector to the 345-7113 Rocker Switch.

9. Locate the 19-pin bulkhead connector of the 329-6749 Cab Harness As. Insert the connector through 43 mm (1.69 inch) hole drilled in the plate at the right rear corner of the cab. Refer to Illustration 98. Secure the connector with the nut and washers provided with the connector.

10. Connect the three 12-pin connectors to the corresponding connectors on the back of the display. The video harness connects to the green connector. The 12-pin connector with two wires connects to the black connector and the 12-pin connector with five wires connects to the gray connector.

11. Locate the 19-pin bulkhead connector of the 444-7972 Monitor Harness As. Insert the connector through the 43 mm (1.69 inch) hole that was drilled in the plate at the right rear corner of the cab. Refer to Illustration 89. Secure the connector. Use the nut and washers that are provided with the connector.

12. Locate a suitable location in the electronics bay to install the 239-3902 Electrical Converter with the 6V-8931 Washer Head Screws.

    Note: Ensure that the harness connections will reach the power converter before you install the power converter.

13. Make the electrical connections of the 444-7972 Monitor Harness As that are listed below:

    1. Connect wires (C234-BK(Black)) and the three ground wires (200-BK(Black)) to the ground post of the cab.

    2. Connect the wire (130-RD(Red)) to one side of the 6T-3644 Circuit Breaker As.

    3. Connect wire (109-RD(Red)) to the other side of the 6T-3644 Circuit Breaker As.

    4. Locate an empty mounting location for the circuit breaker. Secure the circuit breaker with the screws that are provided.
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       Illustration 100	g02076196

    5. Connect the remaining wire (109-RD(Red)) (R) to the unswitched power side of the main power relay.

       Refer to Illustration 100.

    6. Remove the Deutsch connector pin from the (308-YL(Yellow)) (Y) wire on the 382-0971 Monitor Harness As. Install a ring terminal. Connect the (308-YL(Yellow)) (Y) wire to the coil of the main power relay.

       Refer to Illustration 100.

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       Illustration 101	g02799076

    7. For 785C and 785D, locate connector 3 on the plate on the lower right-hand side of the cab. Refer to Illustration 101. For 785B, locate the service connector in the cab.

    8. For 785C and 785D, extract pin 6, wire (892-BR(Brown)) and pin 7, wire (893-GN(Green)) from connector 3 (AG-C22). For 785B, extract pin D, wire (893-GN(Green)) and Pin E, wire (892-BR(Brown)) from service tool connector.

    9. For all models, insert wire (892-BR(Brown)) into contact 1 and wire (893-GN(Green)) into contact 2 of connector CM-C8 (2-pin connector).

    10. For 785C and 785D, insert wire (892-BR(Brown)) of the 444-7972 Monitor Harness As into pin 6 of connector 3 (AG-C22) and wire (893-GN(Green)) into pin 7 of connector 3 (AG-C22).

    11. Connect CM-C4 and CM-C5 to the 239-3902 Electrical Converter.

14. Secure the harnesses in the electronics bay with the 3S-2093 Cable Straps.

Flash the Software onto the Display

The display is shipped blank and will need the software installed. Refer to REHS7353 for software installation instructions.

For most up-to-date software please refer to the most recent Object Detection service magazine.

System Information

Note: Functioning of this system is not required for this machine to be safely operated. The operator can still use the other means. Use the following examples to verify that the area is clear or provide warning before the machine is moved: direct vision (from cab and ground), mirrors, spotters, and warning horns.

Note: The Object Detection System is designed to enhance the operators awareness of the operators surroundings. Use of this system does not replace basic safety precautions and procedures for operating the machine. Refer to the Operation and Maintenance Manual of the machine for additional information.

The Object Detection System uses radar and video to provide the operator with additional information about the work area around the machine. The display interfaces with the radar sensors that are mounted around the machine. The system will detect objects as small as a light vehicle that is in the path of the machine.

Recognition of an object is dependent upon the material composition and the geometry of the object. The system may detect an object that is smaller than a light vehicle. Due to the limited number mounting areas for the object detection sensors on the machine, there are gaps in the radar coverage. These gaps would allow the system to miss smaller objects.

Illustration 102 below shows the coverage that is provided by the radar sensors.

Illustration 102	g02727374
Off-Highway Truck (A) 2.23 m (7.3 ft) (B) 1.52 m (5 ft)

Objects are most likely to enter the blind spots of the machine when the machine has been stopped. To help prevent objects from entering a blind spot unnoticed, the Object Detection System activates when the key switch is turned to the ON position. The system remains in the active state until the machine transitions from a stopped state. The system remains in the active state anytime the machine is traveling in reverse. The system will return to the active state automatically after the operator has brought the machine to a complete stop and has remained stopped for the reactivation delay time that has been configured, or changes the gear of the machine. The reactivation delay is used to stop the system from transitioning from the standby state to the active state while making short stops.

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Identify the object and the location of the object before you move the machine. Failure to identify the object and the location of the object prior to moving the machine can result in product damage, personal injury, or death.

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NOTICE
Radar information will not be used to determine the exact position of the object. Only the general area of the object relative to the machine will be displayed. The operator must use the camera for the designated machine quadrant to determine if the object is in the path of the machine and if evasive action is required.

Any critical zone indication will trigger an audible alarm if either of the following conditions are true:

• The operator places the machine in gear and attempts to move in the direction of a detected object. For front and rear critical zones only.

• The operator places the machine in gear and attempts to move in any direction. For left and right side critical zones only.

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Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Caterpillar dealer for replacement manuals. Proper care is your responsibility.

Effects on System Operation

The operation of the system can be affected by any of the following factors.

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Personal injury or death could result without observing the following information. Environmental conditions, installation, and topographical factors can effect the proper operation of the Cat Integrated Object Detection System. The following information must be taken into consideration.

Environmental - Weather conditions such as rain, snow, and sleet can create road conditions that may cause mud to build up on the face of the object detection sensors. The moisture that is in the mud can reduce the effectiveness of the coverage of the radar by absorbing the radio frequency energy that is emitted by the object detection sensors. If an accumulation of mud is observed on the object detection sensors, then clean the surface of the sensor.

Note: The object detection sensors have diagnostics that detect blockages. These diagnostics display a message to the operator via the object detection display when mud or other substances block the object detection sensors. The event will remain active until the sensor has been cleaned or the blockage is removed.

Installation - Incorrect installation of the sensor bracket and or poor alignment may also cause the object detection sensors to give nuisance warnings to the operator. The system may sense false objects because the object detection sensors are not set to the correct angle.

Topographical - The system may sense objects even though no objects are present. The grade of a haul road, a loading area, or a ready line are significant enough to reflect radio frequencies in the same manner as a vehicle or berm would. One or more false targets are possible when a V-ditch is utilized when parking the machine. The V-ditch can cause a false indication at the front or sides of the machine.

If an object is detected in a caution zone, the operator has the option of seeing the camera view of that zone by touching the zone on the display screen that contains the object.

Objects in the critical zone must be acknowledged by the operator prior to machine operation to avoid an audible alarm. The operator is deemedto have acknowledged the warning if the operator touches the screen in the active warning area and activates the full screen camera view in the direction the object was detected. If multiple objects are detected, each object must be acknowledged to avoid an audible alarm.

Any critical zone warning that has not been acknowledged will trigger an audible alarm if either of the following conditions are true:

• If the operator has placed the machine in gear, and attempts to move in the direction that an object was detected. This situation applies to the front and rear critical zones only.

• If the operator has placed the machine in gear, and attempts to move in any direction. This situation applies to the left side and the right side critical zones only.

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NOTICE
Radar information will not be used to determine the exact position of the object. Only the general area of the object relative to the machine will be displayed. The operator must use the camera for the designated machine quadrant to determine if the object is in the path of the machine and if evasive action is required.

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Failure to identify the location of the object prior to moving the machine can result in damage to equipment or personnel injuries.

Power ON/OFF

Power is supplied to the system when the operator turns the machine keyswitch to the "ON" position. During the power-up process, the display will perform a self-test. During the self-test, the display will ensure that all the components are communicating and the alarm on the display will sound momentarily. When the self-test is completed, the system status indicator will turn green, the cameras will be active, and the radar view screens will be active. If the self-test fails, the system status indicator will turn red. The camera screens will be active and the radar screen will be "Disabled".

Display Features

The following information lists the functions of the display:

• The display monitors the data from the system components.

• The display monitors the status of the system components.

• The display shows the information to the operator.

• The display warns the operator of objects and/or faults.

• The display provides an operator interface to the control system.

Illustration 103	g03406762
(1) Camera View (2) Alarm Acknowledge Button (3) Reference Line Button (4) System Menu Button (5) Alarm Acknowledged Indicator (6) Indicator for the System (7) Proximity Indicator Bar (8) Product ID (9) Zone Directional Indicator

Display Buttons

System Menu button - Used to access the main menu for the system.

Back - Used to return to the previous menu.

Home - Used to return to the main screen.

Scroll Up - Used to scroll up through choices

OK - Used to lock choice of selection

Scroll Down - Used to scroll down through choices

Reference Line Button - Toggles the reference line on and off

Day Mode - Used to activate display brightness for day use

Night Mode - Used to activate display brightness for night use

Note: The night mode will adjust the display to the minimum brightness setting to reduce the amount of light emitted during night time operation. The night mode brightness can be adjusted up or down and will be remembered the next time the night mode feature is enabled. When the display returns to the day mode the brightness setting will automatically adjust the 75 percent brightness. If necessary, adjust the brightness manually for personal view preferences.

Manual Brightness Increase - Used to adjust brightness up manually

Manual Brightness Decrease - Used to adjust brightness down manually

Illustration 104	g03414760
Brightness Bar example in Day Mode.

Illustration 105	g03408324

The system menu button will be pressed to access this menu, then the "UP", "DOWN". and "OK" buttons will be used to access the sub menus. The back button will go back to the previous menu. The home button will return the operator to the main menu.

To navigate to the brightness adjustment screen, press "System Menu", "Display", and "Brightness"

Illustration 106	g03408355
Day Mode Screen Selected

Illustration 107	g03408357
Manual Brightness Screen (10) Manual Decrease Adjustment Button (11) Manual Increase Adjustment Button

Illustration 108	g03408361
Night Mode Screen Selected

Configuration Screen

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Do not attempt to configure the display while operating the machine. Configuration activities can distract the operator from the critical task of maintaining control of the machine which could result in personal injury or death. Please restrict configuration activities to times when the machine is appropriately parked and in a safe state.

Press the main menu button to access the following sub menus:

• Display

• System Information

• Settings

• Diagnostics

To edit the settings, the operator must first press the "OK" button. After entering the edit mode, the first parameter in the list that can be configured will be highlighted. The parameter must be highlighted to allow the parameter to be changed. Press the left arrow or the right arrow on the arrows button to change the highlighted parameter.

Navigation between parameters is accomplished by pressing the top and bottom parts of the arrows button. Any changes that are made to parameters will not become active until the operator has pressed the "OK" button to exit the edit mode. An example of the configuration screen is shown in Illustration 109.

Illustration 109	g03408448

Illustration 109 shows the view that appears on the display when the configure screen is accessed for the first time. The "Change Settings" box will be located opposite the "OK" button to indicate the purpose of the button. The "Change Screens" box will be located opposite the tab button to indicate the purpose of the button.

Configure Parameters

The following list of parameters can be configured when the "Change View" screen is accessed.

Display

Illustration 110	g03408477

Display consists of language selection and brightness selection. Refer to Illustration 110

System Information

Illustration 111	g03408526
System Information Screen

System Information provides the following information:

• Machine Model

• Product ID

• Software Version

• OS Version

• SW Release Date

• Unit Serial Number

• Hardware P/N

• System Hardware Description

Settings

Illustration 112	g03408536
Settings Selection Screen

The settings selection screen has two selections that can be selected:

• Auto Dim

• Alarm Mode

The "Auto Dim" can be Enabled or Disabled. The "Alarm Mode" can be set to be continuous or discrete.

Diagnostics

Illustration 113	g03408552
Diagnostics Selection Screen

Illustration 114	g03408558
Diagnostics Signal Page

Illustration 115	g03408581
Diagnostics Detail Screen

Language

In the display screen, language is an option. To change the language, select "Language". Refer to illustration 110.

Illustration 116	g03408478
Language Screen

The display supports the following list of languages:

• English

• French

• Indonesian

• Portuguese

• Spanish

Refer to Illustration 116.

Auto Dimming for the Camera View

Illustration 117	g03408468
Setting Selection Screen

Under the setting screen, select "Auto Dim". Refer to Illustration 117. The auto dim feature will reduce the display and video brightness by one third of the current brightness setting. When night mode is selected, the system will stop providing video and the entire screen will be dimmed.

Illustration 118	g03408480

Auto dimming can be either "Enabled" or "Disabled". Refer to Illustration 118.

Object Detection Alarm Mode

Illustration 119	g03408469

Under the setting screen, select "Alarm Mode". Refer to Illustration 117 The "Object Detection Alarm Mode" parameter configures the audible alarm mode. The alarm mode will be "Continuous" by default. "Discrete" alarming can be selected to reduce the length of audible alarming.

Note: This parameter is only adjustable when the Cat ^® Electronic Technician (Cat ET) is connected and communicating with the system.

Adjust the Object Detection Sensors

There are two angle adjustments for the object detection sensors. The adjustments are the Azimuth or horizontal adjustment and the Elevation or the vertical adjust. The angles that are provided in Table 58 and Table 59 are the angles that were found to work best for this machine model.

These angles are a guideline and may require an adjustment of a few degrees to bring the detection area into an acceptable limit. This adjustment is necessary because of differences in machines that are not controlled by Caterpillar. The type of tires that are used on a machine may affect the height of the machine. This procedure must be used with the "Calibrate the Object Detection Sensors" section that is contained in this manual.

Table 58

785B, 785C, and 785D Radar Angles (As Measured With Angle Finder)
Radar	Azimuth (deg)	Elevation (deg)
Left Front	25 Out	3 Down
Right Front	25 Out	3 Down
Left Rear Upper	20 In	20 Down
Right Rear Upper	20 In	20 Down
Left Rear Lower	20 In	10 Down
Right Rear Lower	20 In	15 Down
Left Side	0	55 Down
Right Side	0	55 Down

Table 59

785B, 785C, and 785D Radar Angles (As Measured With Degree Marks on Bracket)
Radar	Azimuth (deg)	Elevation (deg)
Left Front	25 Out	3 Down
Right Front	25 Out	3 Down
Left Rear Upper	20 In	10 Down
Right Rear Upper	20 In	10 Down
Left Rear Lower	20 In	0 Down
Right Rear Lower	20 In	5 Down
Left Side	0	55 Down
Right Side	0	55 Down

Azimuth Adjustment Procedure

Illustration 120	g02723894
Azimuth adjustment

1. Loosen the four azimuth adjustment bolts on the brackets for the radars.

2. Set the proper azimuth angle that is listed in Table 58 or Table 59.

3. Carefully tighten the four azimuth adjustment bolts on the brackets for the radars.

4. Check the angle again to verify that the bracket is set to the proper angle.

5. Proceed to the "Elevation Adjustment Procedure".

Elevation Adjustment Procedure

Illustration 121	g02724028
Elevation adjustment

1. Loosen the four adjustment bolts on the bracket for the radar.

2. Set the proper elevation angle that is listed in Table 58 or Table 59.

3. Carefully tighten the four azimuth adjustment bolts on the brackets for the radars.

4. Check the angle again to verify that the bracket is set to the proper angle.

Calibrate the Object Detection Sensors

This procedure is used to calibrate the object detection sensors. The object detection sensors must be calibrated if any of the conditions that are listed below have occurred:

• Initial installation of the system.

• Any of the object detection sensors were replaced.

• Any of the object detection sensors have been adjusted or the brackets replaced.

This procedure is used to validate that the radars for the system have been installed and adjusted correctly. The procedure will utilize an object (pickup truck or light vehicle). The object will be used to explore the limits of radar coverage.

This procedure will define the radar mapping coverage for pickup truck or light vehicle size targets. The angles at which the radar brackets are oriented determine the proper coverage area of the radars and avoid ground reflections. Ground reflections caused by improperly positioned radar brackets may cause false detections. Record any instances where the alarm system failed to perform properly, including any nuisance alarms. A case where there might be holes in coverage, such that the target might disappear, should be avoided.

Table 60

Calibration Tools
Test Equipment	Quantity
Digital Level	1
Survey Paint	1
Target (Pickup Truck/Light Vehicle)	1
Two-way Radios	2

Machine Preparation

Note: Prior to performing this procedure ensure that all components are installed in the appropriate positions as described in the "Adjust the Object Detection Sensors" section of this manual and adjust the camera angles to obtain the best view of coverage areas.

1. Park the machine in a wide open area that is large and level. This area should have 30 m (98.5 ft) of clearance to the front and the rear of the machine. This area should have 10 m (33 ft) of clearance to the sides of the machine. Refer to Illustration 122.
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   Illustration 122	g01945229

2. Set the parking brake.

3. Turn the disconnect switch to the ON position

4. Start the machine.

5. Verify that the system is powered up and the system status indicator and the system fault indicators are illuminated green on the display.

6. While the machine is parked in the large wide open area check for any surrounding obstacles like bumps, by observing the display for any flashing areas in the radar detection area. The situations that are listed in Table 61 can cause false targets to be detected and are listed in order of precedence:
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   Table 61

   Description of Cause	Resolution
   Test area is not level, area in front or rear of machine has an uphill slope.	Find a test area that is more level or reposition the area of the machine being validated to face the area with the down hill slope to calibrate the system. Do not use an area with too great of slope (2 to 3 percent max) to validate the system.
   The object detection sensor angle is too low and is detecting ground reflections.	The object detection sensor angles provided in the installation information were determined to be the optimum angles for installation, however due to installation variations and differences in machines the actual angle may require adjustment. Refer to "Adjust the Object Detection Sensors"section of this manual for additional information
   There is mud or some other type of debris blocking the sensor.	This cause is unlikely to occur unless there is an active event displayed on the display. Clean the object detection sensors to eliminate the issue.

Calibration Procedure

The calibration process consists of a pickup truck (target vehicle) being driven in and out of the object detection sensors coverage area. The operator of the target vehicle will be told to stop via radio whenever the target appears or disappears on the display. This procedure is performed to determine the limits of the coverage area and any identify holes that may exist in the coverage area. In the case that the limits of the coverage area are inadequate, adjustments will need to be made to the angles and brackets of the object detection sensors. This procedure will be performed for the following areas of the machine:

• Front

• Rear

• Right Side and Left Side

Front of the Machine

Lay out a line perpendicular to the centerline of the radar. Extend the line 15 m (50 ft). Lay out more lines parallel to the centerline of the radar. Lay out lines at the following intervals:

• 1 m (3 ft)

• 1.5 m (5 ft)

• 3 m (10 ft)

• 6 m (20 ft)

• 9 m (30 ft)

• 12 m (40 ft)

• 15 m (50 ft)

• 20 m (65 ft)

• 25 m (82 ft)

The object will be moved close to the machine and parallel to the front of the machine and the display is checked for the object detection. The object will then be moved perpendicular to the front of the machine as shown in Illustration 123. The object should start close to the machine for the first pass and work away from the machine with each successive pass. Stop the passes once the object is no longer detected.

Illustration 123	g02729987
Testing the object detection coverage area at the front of the machine

The person in the cab of the machine will inform the person moving the object when to mark the coverage start/stop point. The start/stop points must be marked when the object first appears or first disappears from radar coverage on the display. The designated reference point for the rear radar will be the center of the machine. The distance from the initial perpendicular detection must be measured and should be approximately 2 m (6.6 ft) from the front of the machine. Refer to Illustration 124.

Illustration 124	g02728162
Sample of object detection coverage area at the front of the machine

If the detection area is not approximately 20 m (65 ft) long by 24.5 m (80 ft) wide, or the coverage area contains holes, adjust the angles of the brackets for the object detection sensors. Refer to the "Adjust the Object Detection Sensors" section of this manual for additional information regarding the adjustment of the brackets.

Note: If the detection area is larger than the dimensions listed above, adjustment of the object detection sensors is not required.

Operate the machine to determine if more adjustment is required.

Rear of the Machine

Lay out a line perpendicular to the centerline of the radar. Extend the line 20 m (65 ft). Lay out more lines parallel to the centerline of the radar. Lay out lines at the following intervals:

• 1 m (3 ft)

• 1.5 m (5 ft)

• 3 m (10 ft)

• 6 m (20 ft)

• 9 m (30 ft)

• 12 m (40 ft)

• 15 m (50 ft)

• 20 m (65 ft)

The object will be moved close to the machine and parallel to the rear of the machine and the display is checked for the object detection. The object will then be moved perpendicular to the rear of the machine as shown in Illustration 125. The object should start close to the machine for the first pass and work away from the machine with each successive pass. Stop the passes once the object is no longer detected.

Illustration 125	g02728179
Target moving behind the rear of the machine

The person in the cab of the machine will inform the person moving the object when to mark the coverage start/stop point. The start/stop points must be marked when the object first appears or first disappears from radar coverage on the display. The designated reference point for the rear radar will be the center of the machine. The distance from the initial perpendicular detection must be measured and should be approximately 2 m (6.6 ft) from the rear of the machine. Refer to Illustration 126.

Illustration 126	g02728185
Sample of object detection coverage area at the rear of the machine

If the detection area is to narrow or contains holes in the coverage area the angles of the brackets of the object detection sensors. Refer to the "Adjust the Object Detection Sensors" section of this manual for additional information regarding the adjustment of the brackets.

Note: If the detection area is larger than the dimensions listed above, adjustment of the object detection sensors is not required.

Operate the machine to determine if more adjustment is required.

Right Side and Left Side of the Machine

Lay out a line perpendicular to the centerline of the radar. Extend the line 6 m (20 ft). Lay out more lines parallel to the centerline of the radar. Lay out lines at the following intervals:

• 0.5 m (1.5 ft)

• 1 m (3 ft)

• 1.5 m (5 ft)

• 3 m (10 ft)

• 5 m (16 ft)

The object will be moved close to the machine and parallel to the side of the machine and the display is checked for the object detection. The object will then be moved perpendicular to the rear of the machine as shown in Illustration 127. The object should start close to the machine for the first pass and work away from the machine with each successive pass. Stop the passes once the object is no longer detected.

This pattern will be completed on both sides of the machine. The target should start outside of the detection range of the radar. The target will walk parallel to the machine and stop whenever the target appears in the radar detection area.

Illustration 127	g02728232
Target moving on side of machine

The person in the cab of the machine will inform the person moving the object when to mark the coverage start/stop point. The start/stop points must be marked when the object first appears or first disappears from radar coverage on the display. The desig

Camera View

Illustration 128	g01223051
Camera

Illustration 129	g02351878
Typical example of the proper orientation of the image from front camera on the monitor

Front camera is set up by the factory or by a Caterpillar dealer to provide the following view from the machine front:

• Partial view of the radiator grill

• Partial view of the stairs

• View of an object on the ground in front of the stairs

Illustration 130	g02351896
Typical example of the proper orientation of the image from rear camera on the monitor The dump body is shown in the lowered position.

Rear camera is set up by the factory or by a Caterpillar dealer to provide the following view from the machine rear:

• Partial view of the rear of the dump body

• Partial view of the rear frame

• Partial view of the tires

• View of an object on the ground 25 m (82 ft) behind the rear tires

Illustration 131	g02351899
Typical example of the proper orientation of the image from left or right side camera on the monitor

Left or right side camera is set up by the factory or by a Caterpillar dealer to provide the following view from the machine side:

• Partial view of the front left or right corner of the dump body

• Partial view of the front left or right fender

• Partial view of the front left or right tire

• View of an object on the ground to the right of the front left or right corner of the machine

Prior to operating the machine, ensure the following:

• Proper orientation of the images on the monitor.

• Proper adjustment of the features of the display.

• Brightness and contrast of the display.

Consult your Caterpillar dealer before any adjustments are made to any of the cameras.

Ensure that the brightness and the contrast are adjusted after changes in the conditions for ambient light.

Prior to operating the machine, ensure that the display is positioned to provide clear visibility of the display from the operator seat. Do not position the display in a way that will cause the following conditions:

• Cover any safety messages or other important information.

• Impede the entry to the cab or impede the exit from the cab.

• Obstruct the visibility of the operator.

• Obstruct the view of any indicators, gauges, or monitoring system.

• Impair access to any operator controls or impair movement of any operator controls.

Prior to operating the machine, ensure that the camera lenses and the display are clean.

Flood Lamp Adjustment

Prior to operating the machine, ensure the proper orientation of the image on the monitor. During low light conditions, the side and rear flood lamps may need adjusted to the desired position.

Illustration 132	g02241693

To make the azimuth adjustments, loosen the nut at the bottom of the flood lamp.

To make the elevation adjustments, loosen the nut and bolt above the azimuth adjustment. Loosing this hardware will allow you to tilt the lamp up and down.