Illustration 1 | g02189933 |
View of the left-hand side of the rear axle |
Note: Apply 5P-3931 Anti-Seize Compound to inside diameter of two cap assemblies (1) prior to assembly.
(2) Torque for one fitting ... 16 ± 2 N·m (140 ± 18 lb in)
(3) Torque for eight bolts ... 1125 ± 100 N·m (830 ± 75 lb ft)
(4) Torque for eight bolts ... 270 ± 25 N·m (200 ± 18.5 lb ft)
(5) Torque for 16 bolts ... 1800 ± 200 N·m (1325 ± 150 lb ft)
Illustration 2 | g02190344 |
View of the rear axle |
(6) Torque for one plug assembly ... 115 ± 12 N·m (85 ± 8.8 lb ft)
Note: Plug assembly (6) is removed before assembling the oil level sensors and the temperature sensors.
(7) Torque for one plug assembly ... 210 ± 21 N·m (155 ± 15.5 lb ft)
(8) Torque for three bolts ... 30 ± 7 N·m (265 ± 62 lb in)
Note: Apply Loctite 242TM to bolts (8) prior to assembly.
(9) Torque for one retaining plug ... 210 ± 21 N·m (155 ± 15.5 lb ft)
(10) Torque for one drain plug ... 130 ± 13 N·m (96 ± 9.6 lb ft)
Illustration 3 | g02190336 |
View A-A |
(11) Pin
(12) Thickness of one shim pack ... 6.15 mm (0.242 inch)
(13) Bolts
(14) Plate
Note: Assemble plate (14) to pin (11) by using three bolts (13) 120 degrees apart. Tighten bolts (13) to 200 ± 25 N·m (150 ± 18.5 lb ft). Measure the distance between plate (14) and pin (11). Add the required number of shims from shim pack (12) equal to the measured distance with additional 0.25 mm (0.00984 inch).
(15) Thrust washer
Note: Chamfer on thrust washer (15) should be oriented to clear fillet on pin (11).
Illustration 4 | g02190343 |
View B-B |
(16) Torque for two bolts ... 620 ± 80 N·m (457 ± 60 lb ft)
Illustration 5 | g02190333 |
View C-C |
(17) Torque for plug assembly ... 34 ± 4 N·m (300 ± 35 lb in)
(18) Torque for one plug assembly ... 115 ± 12 N·m (85 ± 8.8 lb ft)
Note: Plug assembly (17) and plug assembly (18) are removed before assembling the oil level sensors and the temperature sensors.
(19) O-ring seal
(20) Washer
(21) Torque for four bolts (21) ... 100 ± 20 N·m (75 ± 15 lb ft)
(22) Flange
(23) Cover
Note: O-ring seal (19), washers (20), bolts (21), flange (22), and cover (23) are removed prior to assembling the rear axle filtration attachment.