Stick - Remove and Install
Removal Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 8S-7615     | Pin     | 1     |
8S-7641 | Stand     | 1     | |
8S-7631 | Tube     | 1     | |
B     | 3S-6224     | Electric Hydraulic Pump Gp     | 1     |
6V-3175 | Double Acting Cylinder     | 1     | |
9S-8536 | Sleeve     | 1     | |
4K-0684 | Hard Washer     | 1     | |
9U-6832 | Nut     | 1     | |
5P-8714 | Puller Stud     | 1     | |
1P-1836 | Bearing Puller Adapter     | 1     |
Start By:
- Remove the bucket.
- Remove the bucket linkage.
- Remove the bucket cylinder.
- Place the stick into a vertical position. Position the boom onto Tooling (A) .
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Illustration 1 | g02012613 |
- Release the system pressure.
- Disconnect all hose assemblies.
- Place suitable cribbing under the stick cylinder. Remove washers (1). Remove pin (2) .
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Illustration 2 | g02012793 |
- Retract stick cylinder (3). Install pin (2) and shims (1). Attach a suitable lifting device to stick (4). The weight of stick (12) is approximately 272 kg (600 lb).
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Illustration 3 | g02012813 |
- Release system pressure.
- Remove pin assembly (5). Remove stick (4) and any shims (6) that may be present.
Note: Note the location and the quantity of shims (6) for assembly purposes.
- Remove washers (6) and pin (5) .
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Illustration 4 | g02013933 |
- Remove bearings (7). Use Tooling (B) in order to remove bearings.
Installation Procedure
- Install the stick in the reverse order of removal.
- Use washers (6) in order to obtain a maximum gap of 1.00 mm (0.039 inch).
- Use shims (1) in order to obtain a maximum gap of 4.00 mm (0.157 inch).
- Lower the temperature of bearings (7). Use Tooling (B) in order to install bearings (7) so that bearings are flush with the surface.
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