422E, 428E, 432E, 434E, 442E and 444E Backhoe Loaders Machine Systems Caterpillar


Stick - Remove and Install

Usage:

428E DPH

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     8S-7615     Pin     1    
8S-7641 Stand     1    
8S-7631 Tube     1    
B     3S-6224     Electric Hydraulic Pump Gp     1    
6V-3175 Double Acting Cylinder     1    
9S-8536 Sleeve     1    
4K-0684 Hard Washer     1    
9U-6832 Nut     1    
5P-8714 Puller Stud     1    
1P-1836 Bearing Puller Adapter     1    

Start By:

  1. Remove the bucket.
  2. Remove the bucket linkage.
  3. Remove the bucket cylinder.



    Illustration 1g02012613

  1. Place the stick into a vertical position. Position the boom onto Tooling (A) .

  1. Release the system pressure.

  1. Disconnect all hose assemblies.



    Illustration 2g02012793

  1. Place suitable cribbing under the stick cylinder. Remove washers (1). Remove pin (2) .



    Illustration 3g02012813

  1. Retract stick cylinder (3). Install pin (2) and shims (1). Attach a suitable lifting device to stick (4). The weight of stick (12) is approximately 272 kg (600 lb).

  1. Release system pressure.

  1. Remove pin assembly (5). Remove stick (4) and any shims (6) that may be present.

    Note: Note the location and the quantity of shims (6) for assembly purposes.




    Illustration 4g02013933

  1. Remove washers (6) and pin (5) .

  1. Remove bearings (7). Use Tooling (B) in order to remove bearings.

Installation Procedure

  1. Install the stick in the reverse order of removal.

    1. Use washers (6) in order to obtain a maximum gap of 1.00 mm (0.039 inch).

    1. Use shims (1) in order to obtain a maximum gap of 4.00 mm (0.157 inch).

    1. Lower the temperature of bearings (7). Use Tooling (B) in order to install bearings (7) so that bearings are flush with the surface.

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