AccuGrade® Version 11 Compaction GPS Mapping and Measurement System Caterpillar

Items listed in the "Setup Menu - Installation" screen are used to install, upgrade and update the AccuGrade System. The options that are available will depend on which mode the AccuGrade Display is operating in.

The defaults for the modes are as follows:

Service mode - All "Setup Menu - Installation" dialogs are available.

Normal mode - The configuration can be customized in order to show any combination of menus. The available options depend on the configuration of the machine and the mode of operation.

Training mode - No options are available.

For information on changing the operating mode of the AccuGrade Display, refer to Systems Operation, "Modes of Operation".

Illustration 1 shows the physical layout of the AccuGrade Display.

Illustration 1	g01290651
(1) LCD screen (2) Soft key "labels" (3) Soft keys (4) Next key (5) Escape key (6) Zoom-in key (7) Access door for data card (8) Menu key (9) Arrow keys (10) OK key (11) Zoom-out key (12) Power key

Selecting Options from the "Setup Menu - Installation" Screen

In order to access an option from the "Setup Menu - Installation" screen, perform the following actions:

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Illustration 2	g01804638
"Setup Menu - Configuration" screen with the "Map Recording" option highlighted

1. Press the Menu key (8) on the Display.

   A screen that is similar to Illustration 2 appears. This is the default menu.

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Illustration 3	g01810653
"Setup Menu - Installation" screen with the "Machine Settings" option highlighted

2. Press the "Installation" soft key. A screen that is similar to Illustration 3 appears.

3. Scroll to the menu option that will be configured. Use the arrow keys (9) .

4. Press the OK key (10). The dialog for the selected option appears.

The options for the menu are listed below.

• Machine Settings

• Units

• Machine Dimensions

• GPS Option Keys

• Machine Radio Configuration (AccuGrade radio)

• Display's Radio Port (customer supplied radio)

• Wireless Communications Support

• Production Reporting

• Upgrade Firmware

• Select Language

• Operator Configuration

Machine Settings

The AccuGrade System must know specific items about the machine that is being configured. Each type of machine has a different set of options that is used to configure the machine. Table 1 lists the configuration for a compactor that is using an AccuGrade System for guidance. These values are configured using the "Machine Type" dialog.

Table 1

Configuration Item	Value
Machine Name	Up to 20 characters, including spaces
Machine Type	"Compactor"
Attachment Ready Option (ARO) / Compaction Sensor	"Yes" (Caterpillar MC024)
Drum Slope / Fixed Sensors	"Yes" (Drum Slope)
Radio Type	"TCXXXC/CRXXC:" if an AccuGrade radio is installed "3rd party radio:" if a Customer Supplied Radio is installed

Perform the following actions in order to configure the dialog:

1. Perform the steps in "Selecting Options from the "Setup Menu - Installation" Screen" in order to select the option. The "Machine Settings" dialog appears. This dialog shows a summary of the current settings.

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Illustration 4	g01804673

2. Review the settings. Perform one of the following actions:

   The settings are all correct: - No changes are needed. Press the Escape key (5). The "Setup Menu - Configuration" screen appears.

   A setting is incorrect: - Select the "Edit Machine" soft key. The "Machine Type" menu appears. The menu lists all of the types of machines that can be configured.

   Note: The "Edit Machine" soft key is replaced by a large black arrow. This is the "Continue" soft key. This soft key is used to scroll through each of the "Machine Settings" dialogs.

3. Enter "Machine Name" or edit.

4. Press the "Continue" soft key .

5. Scroll to the "Compactor" item. Use the arrow keys (9) .

6. Press the "Continue" soft key. The "Compaction Sensor" menu appears.

7. Scroll to the "Caterpillar MC024" item. Use the arrow keys (9)

8. Press the "Continue" soft key. The "Fixed Sensors" menu appears.

9. Verify that Drum Slope is selected.

10. Press the "Continue" soft key (10). The "Radio Type" menu appears. TCXXXC/CRXXXC is highlighted.

11. Perform one of the following actions:

    An AccuGrade radio IS installed: - No action is required.

    An AccuGrade radio IS NOT installed: - Highlight "3rd party radio". Use the arrow keys (9) .

12. Press the "Continue" soft key (10). The "Finished" dialog appears. The "Continue" soft key is replaced by a "Finish" soft key.

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Illustration 5	g01362104

13. Press the "Finish" soft key.

    An "Updating..." message appears on the screen momentarily. The message indicates that the settings are being updated. The "Machine Settings" summary screen appears after the updates are complete.

14. Press the OK key (10). The changes take effect immediately. The "Setup Menu - Installation" screen appears.

15. Press the Escape key (5). A guidance screen appears.

Units

The "Units" menu is used to configure the units of measurement. These units will be displayed on the various navigation and information screens on the AccuGrade Display. The configured settings are saved to the "Display Settings" file.

For additional information, refer to Systems Operation, "Display Units".

Machine Dimensions

In order for the AccuGrade System to provide accurate measurements, it is critical to enter accurate machine dimension values. These values are obtained using the Measure-up procedure. Any errors will transfer directly into the finished surface.

Table 2 provides a summary of the required measurements. These values are entered in the "Machine Dimensions" dialog.

Table 2

Machine Dimensions Summary
Menu	Soft Key	Measurement
Mast Measurements	NA	Back from center of drum
		Above bottom of drum
		In from left side of drum
Machine Dimensions	Drum	Drum Height
		Drum Width
	Machine Body	Distance from the front of the machine to the center of the drum
		Distance from the back of the machine to the center of the drum

Refer to Testing and Adjusting, "Machine Dimensions - Configure" for complete information on the Measure-up procedure and values to enter in the "Machine Dimensions" dialog.

GPS Option Keys

This option is used in order to apply Option Keys to the GPS receiver. Each key is valid for one specific GPS receiver. The key can be based on the serial number of the receiver. The key can be based on a range of GPS receivers. A single key may be used in order turn on or off multiple functions of the GPS receiver.

A single key may also be used to change the "expiry" date. This date is the expiration date for being able to load the new firmware.

The name of an Option Key will be found in one of the following formats:

GPS Option Keys <serial number>.txt - This format is used for a single receiver System such as that used on the compactor.

GPS Option Keys.txt - This format is used for a System with multiple receivers. This format is not used on compactors.

The content of the key text file is a twenty-four character hexadecimal number. For a single receiver key, there may be multiple keys that will be applied to the receiver.

For a generic key that is applied to many receivers, the content will include a ten character serial number for each receiver. The serial number will be followed by one or more twenty-four character hexadecimal numbers for the codes.

Option Keys may be installed in one of two ways:

Automatic - The Option Key is placed in the root directory of the data card. The System automatically detects the keys.

Manual - The "GPS Option Keys" dialog is used to enter the key.

GPS Option Key Files

The GPS Option Key files are text files that can read by the user. The files contain Option Keys for the GPS receiver. Option Key files can be used as an alternative to manually entering the GPS Option Key with the "GPS Option Keys" dialog.

There are two types of Option Key files that can be used:

Specific - The serial number of the GPS receiver is part of the name of the file.

Generic - Each line of the file contains a serial number for a GPS receiver. The serial number is followed by the Option Key for that specific GPS receiver.

Specific Option Key File

The specific Option Key file is named "GPS Option Keys <serial number>.txt" where <serial number> is the serial number of the GPS receiver as reported in the program log and by the "GPS Option Key" dialog. This file is placed in the root directory of the data card.

The file contains one key per line. The file may contain as many keys as necessary. The option key can be of the format XXXXXXXX - XXXXXXXX - XXXXXXXX or XXXXXXXXXXXXXXXXXXXXXXXX where X is a hexadecimal digit.

For example, a valid option key file containing two keys could look like this:

Table 3

390ACC4E-8C453B21-CB13352F 01ECF8B03023EB4BBFD3756D

Generic Option Key File

The generic Option Key file is named "GPS Option Keys.txt". The file is placed in the root directory of the data card. The generic file has a slightly different format than the specific file.

Each line contains a serial number for the GPS receiver. The serial number is followed by any number of spaces. The spaces are followed by a GPS Option Key for that particular GPS receiver. The file can contain as many keys as necessary. Each key will be associated with a different GPS receiver.

The Option Key needs to be in the same format as the specific Option Key file. The format is XXXXXXXX-XXXXXXXX-XXXXXXXX or XXXXXXXXXXXXXXXXXXXXXXXX where X is a hexadecimal digit.

For example, a valid Option Key file containing three keys, all for different receivers, could look like this:

Table 4

4626215722 390ACC4E8C453B21CE13352C 1323874482 61FE5666-54AB1B43-1F7355CC A348DB80 - 78E1F994 - 2C3642DE

Automatic Installation of the GPS Option Keys

In order to apply GPS Option Keys automatically, perform the following steps:

1. Place the Option Key files in the root directory of the data card.

2. Insert the data card into the Display.

3. Start the Display in Service Mode. Refer to Systems Operation, "Modes of Operation".

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Illustration 6	g01385139

4. The Option Keys that are on the data card are automatically detected by the AccuGrade System. A dialog indicates the number of Option Keys that were found.

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Illustration 7	g01385141

5. Press the OK key (10). The Option Keys that were found on the card are applied to the System. When the update is complete, a dialog that is similar to Illustration 7 appears. This dialog lists the total number of keys that were found and applied.

Note: This procedure does not need to be completed again until the Option Key expires, or there is a need to change the available functions for the GPS receiver.

Note: Caterpillar recommends that you delete the Option Key files from your data card after this installation is complete.

Manual Installation of the GPS Option Keys

The "GPS Option Keys" dialog is used to manually install the GPS Option Keys. In order to use this dialog, perform the following steps:

1. Perform the steps in "Selecting Options from the "Setup Menu - Installation" Screen" in order to select the option.

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Illustration 8	g01385145

2. Select "GPS Option Keys". A screen that is similar to Illustration 8 appears. This screen contains three fields. Eight characters are entered into each field.

3. Enter the numbers of the Option Key into the three fields. Use the arrow keys (9) to enter the characters. Use the Next key (4) to move to each of the fields.

4. Verify that the characters are correct.

5. Press the OK key (10). The key is applied. A message appears. The message shows the number of Option Keys that were applied. The message also indicates the number of keys that were not applied.

   Note: If there is an error in communications with the GPS receiver, then the "No response" dialog will appear. If this dialog appears, check the connections of the GPS receiver.

6. Press the OK key (10). The dialog closes. The "Setup Menu - Configuration" screen appears.

7. Press the Escape key (5). A guidance screen appears.

Machine Radio Configuration

Note: This procedure only applies if an AccuGrade radio is installed on the machine.

Perform the following steps in order to configure an AccuGrade radio:

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Illustration 9	g01385454

1. Perform the steps in "Selecting Options from the "Setup Menu - Installation" Screen" in order to select the option. The "Machine Radio Configuration" dialog appears.

   This dialog contains a field for entering either a radio network or else a frequency. The values entered in this field must correspond to the settings in the base station radio. For example, if the base station radio is a SNB900 that is set to "network 3", then the Machine Radio Configuration must also be set to "network 3".

   TC900C/CR9xx - The field will contain a network.

   TC450C/CR4xx - The field will contain a frequency.

2. Verify the value. Use the arrow keys (9) to change the value.

3. Press the OK key (10). The values are saved. The "Setup Menu - Installation" screen appears.

4. Press the Escape key (5). A guidance screen appears.

Radio Port for Display

Note: This section only applies if the machine radio is a Customer Supplied Radio.

When a Customer Supplied Radio is used, the AccuGrade System communicates using the RS232 communications protocol. The "Display's Radio Port" dialog is used to configure the radio.

Perform the following steps in order to configure the dialog:

1. Perform the steps in "Selecting Options from the "Setup Menu - Installation" Screen" in order to select the option. The "Display's Radio Port" dialog appears.

   The dialog contains a "Baud Rate" field and a "Parity" field. These fields are used to set the speed that the Display communicates with the machine radio.

2. Tab to each of the fields. Use the Next key (4) .

3. Verify the values. Use the arrow keys (9) to change a value.

4. Press the OK key (10). The values are saved. The "Setup Menu - Installation" screen appears.

5. Press the Escape key (5). A guidance screen appears.

Wireless Communications Support

AccuGrade "Wireless Communication" is an available option for the AccuGrade Display. This option can be purchased and installed on each AccuGrade Display. Refer to Special Instruction, REHS4671, "Wireless Communication Option" for detailed ordering and installation information.

When this option is installed, the on-site manager can perform the following actions wirelessly to the machines that are located on the job site:

• Transmit updated design information wirelessly to the machines on site

• Return production reporting data to the base station

• Perform basic remote diagnostics

• Send simple messages to the machines

Use the following steps in order to configure the option:

1. Perform the steps in "Selecting Options from the "Setup Menu - Installation" Screen" in order to select the option. The "Wireless Communications Support" dialog appears.

   Note: Appropriate site infrastructure is required to support wireless communications. Local regulations may not permit the use of the radios that are required to support this option.

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Illustration 10	g01378723

2. Highlight the value for your System. Use the arrow keys (9) .

   Yes - The AccuGrade System can transmit information wirelessly.

   No - The site cannot support wireless communications.

3. Press the OK Key (10). The option is updated. The "Setup Menu - Installation" screen appears.

4. Press the Escape key (5). A guidance screen appears.

Production Reporting

The AccuGrade System can be configured to log compaction data or other production data to the compact flash data card. The Production Reporting dialog is used to configure the option.

Note: If the infrastructure for wireless communications is available, and the option is turned on, then the data can be sent directly to the office.

Perform the following steps in order to configure the option:

1. Perform the steps in "Selecting Options from the "Setup Menu - Installation" Screen" in order to select the option. The "Production Reporting" dialog appears.

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Illustration 11	g01362300

2. Select the correct setting.

   Yes - This setting turns on the ability to log compaction data or other production data to the compact flash card.

   No - This setting disables the ability to log compaction data or other production data to the compact flash card. This option also overrides any map recording setting in the "Setup Menu - Configuration" screen.

3. Press the OK key (10). The setting is saved. The "Setup Menu - Installation" screen appears.

4. Press the Escape key (5). A guidance screen appears.

Upgrade Firmware

This menu is only required if the firmware files for the device are outdated. The GPS receiver and the Slope Sensor can be upgraded using this option.

ReferenceRefer to Systems Operation, "Firmware Upgrade" for the specific device.

Select Language

Illustration 12	g01804756

The "Select Language" menu is used to configure the text that is displayed in menus and dialogs to a desired language. The AccuGrade System allows multiple languages to be stored on the Display.

Note: The option that is used to change the language is only available in Service Mode. In order to change to a different language after installation, the AccuGrade Display must be started in Service Mode.

Use the following procedure in order to change the Display to the desired language:

1. Perform the steps in "Selecting Options from the "Setup Menu - Installation" Screen" in order to select the option. The "Select Language" dialog appears. The dialog lists the available languages that have been configured.

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Illustration 13	g01365205

2. Scroll to the desired language. Use the arrow keys (9) .

3. Press the OK key (10). The AccuGrade Display restarts in the selected language.

Alternate Method to Change the Language

An alternate method is available to change the language of the information on the Display. This method does not require you to navigate through the "Setup Menu - Installation" screen.

Perform the following steps in order to change the language on the Display:

1. Press the Power key (10) in order to shut down the Display.

2. Wait for 30 seconds.

3. Press the Menu key (8) and hold the Menu key.

4. Press the Power key (12) .

5. Wait for two seconds.

6. Release the Power key.

7. Wait for two seconds.

8. Release the Menu key. The Display starts. The "Select Language" dialog appears. The dialog lists the available languages that have been configured.

9. Scroll to the desired language. Use the arrow keys (9) .

10. Press the OK key (10). The AccuGrade Display will restart in the selected language.

Operator Configuration

The "Operator Configuration" option enables the installer to change the default list of options and screens that are accessible to the operator.

Note: Caterpillar recommends using the defaults for initial setup and installation.

Perform the following steps in order to configure the option:

1. Perform the steps in "Selecting Options from the "Setup Menu - Installation" Screen" in order to select the option. The "Operator Configuration" dialog appears.

   The dialog contains a menu structure. The structure has the following four main branches:

   • Configuration

   • Installation

   • Soft Keys

   • Views

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Illustration 14	g01378902

2. Expand the branches as required to access an option.

   Each branch has a "+" sign to the far left of the branch. This indicates that the branch can be expanded. When a branch is expanded, there may be additional branches within the main branch. If a branch cannot be expanded, there will be a "-" sign to the far left of the branch. The arrow keys (9) are used to maneuver within the structure.

   Up and Down - These arrow keys are used to select an item from the structure.

   Left and Right - These arrow keys are used to collapse or to expand the branches.

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Illustration 15	g01378911

3. Enable or Disable the options.

   Any item that is accessible by the operator (enabled) will contain a green check mark to the immediate left of the item. Any item that is restricted from the operator (disabled) will contain a red "X" to the immediate left of the item.

   The following soft keys are used to enable or to disable a specific item.

   Toggle - This soft key is used to Enable or to Disable an item that is selected.

   Disable All - This soft key is used to Disable all items under a branch that is selected.

   Enable All - This soft key is used to Enable all items under a branch that is selected.

   Default All - This soft key is used to change all items under a branch that is selected back to the Default value.

   Default - This soft key is used to change a single item that is selected back to the Default value.

4. Press the OK key (10). The "Setup Menu - Installation" screen appears.

5. Press the Escape key (5). A guidance screen appears.