416E, 420E and 430E Backhoe Loaders Power Train Caterpillar

Transmission (Direct Drive) - Remove

Usage:

416E BWC

Removal Procedure

Show/hide table

Table 1
Required Tools
Tool	Part Number	Part Description	Qty
A	180-3034	Repair Stand Set	2
B	8S-7615	Pin	2
	4C-6486	Stand	2
	8S-7641	Tube	2
	8S-8048	Saddle	2
C	1U-9330	Hydraulic Jack	1
D	1U-7505	Hydraulic Jack	1
D	1U-7558	Mounting Adapter Gp	2

Start By:

Connect the lock for the boom. Refer to Operation and Maintenance Manual, "Boom Lock".
Connect the lock for the swing boom. Operation and Maintenance Manual, "Swing Lock Pin Control".
Connect the lock for the extendable stick. Refer to Operation and Maintenance Manual, "Extendable Stick Lock Control ".
Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Remove".
Remove the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) - Remove and Install".

Show/hide table

NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.

Lower the bucket to the ground. Place the control for the bucket into the FLOAT position.

Drain the transmission oil into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Transmission Oil - Change".

Show/hide table




Illustration 1	g01804333

Show/hide table




Illustration 2	g01804334

Raise the machine so that the machine is level and 1270 mm (50.0 inch) off of the floor. Install Tooling (A) and Tooling (B) under the machine.

Show/hide table




Illustration 3	g01804413

Disconnect harness assemblies (1), (2), and (3) .

Show/hide table




Illustration 4	g01804643

Remove clip (4) that retains transmission filler tube (5) .

Show/hide table




Illustration 5	g01804713

Remove transmission oil filter (6) .

Show/hide table




Illustration 6	g01809636

Remove bolt (8). Reposition shift linkage (7) .

Show/hide table




Illustration 7	g01808874

Attach Tooling (D) to transmission assembly (9).

Show/hide table




Illustration 8	g01809098

Install Tooling (C) in order to support the engine (10) .

Show/hide table




Illustration 9	g01804515

Remove the nut, the washer, and bolt (11). Disconnect hose assembly (12) from the right side of the transmission assembly (9) .

Show/hide table




Illustration 10	g01809760

Remove clip (13) .

Show/hide table




Illustration 11	g01804536

Remove the nut, the washer, and bolt (14). Remove bolts (15) that retain transmission filler tube (5). Place transmission filler tube (5) to the side.