Gear Group (All Wheel Drive) - Remove
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Required Tools | |||
---|---|---|---|
Tool | Part Number | Part Description | Qty |
A | 138-7575 | Link Bracket | 2 |
138-7574 | Link Bracket | 1 | |
1U-9200 | Lever Puller Hoist | 1 | |
B | 350-7768 | Electric Hydraulic Pump Gp (115V) | 1 |
350-7769 | Electric Hydraulic Pump Gp (230V) | 1 | |
5P-4197 | Spacer | 1 | |
- | Threaded Rod M20-2.5 by 260mm |
1 | |
6V-3160 | Double Acting Cylinder | 1 | |
C | 1P-0510 | Driver Gp | 1 |
Start By:
- Remove the wheel and the tire.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and helps to keep contaminants from entering the system.
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When you are using hydraulic cylinders and puller studs, always ensure that the rated capacity of the puller stud meets or exceeds the rated capacity of the hydraulic cylinder. If the puller stud does not meet or exceed the rated capacity of the hydraulic cylinder, a sudden failure of the puller stud could occur. The sudden failure of the puller stud could result in personal injury or death. |
- Disconnect hose assemblies (1).
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Illustration 2 g01404830 - Disconnect hose assembly (2). Disconnect hose assemblies (3).
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Illustration 3 g01404836 - Disconnect harness assembly (4). Reposition hose assemblies (5) out of the way.
- Remove bolts (6) and remove guard (7).
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Illustration 4 g01404847 - Remove bolts (8) and the washers. Remove cover (9).
- Remove nut (10). Reposition steering cylinder (11) out of the way.
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Illustration 5 g01404993 - Remove cotter pin (13) and remove nut (14).
- Reposition tie rod end (12) out of the way.
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Illustration 6 g01405015 - Remove bolt (15) and washer (16). Remove bolt (17) (not shown).
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Illustration 7 g01405082 Show/hide tableIllustration 8 g01405050 - Attach Tooling (A) and a suitable lifting device to gear assembly (18). The weight of gear assembly (18) is approximately
318 kg (700 lb) . Use Tooling (A) and the suitable lifting device in order to apply slight lifting tension to gear assembly (18). - Attach Tooling (B) to pin (19). Use Tooling (B) in order to remove pin (19). Repeat this step in order to remove pin (20) (not shown).
- Use Tooling (A) and the suitable lifting device in order to remove gear assembly (18) from the machine. Position gear assembly (18) onto suitable cribbing.
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Illustration 9 g01405155 - Remove seals (21) and O-ring seals (22) from gear assembly (18).
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Illustration 10 g01405109 - Remove bolts (24). Use two people in order to remove piston motor (23) from gear assembly (18). The weight of piston motor (23) is approximately
36 kg (80 lb) .Show/hide tableIllustration 11 g01405306 - Remove O-ring seal (25) and remove coupling (26) from piston motor (23).
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Illustration 12 g01405173 - Remove metal seal ring (27) from pin (19). Remove metal seal ring (28) from pin (20).
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Illustration 13 g01405216 - Remove thrust washers (29) and thrust washer (30). Remove lip seal (31).
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Illustration 14 g01405234 - Use Tooling (C) in order to remove bearings (32).
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Illustration 1 | g01404817 |
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