Installation of Fuel Lines{1274} Caterpillar

Off-Highway Truck/Tractor:

773F (S/N: EED1-UP)

775F (S/N: DLS1-UP)

777F (S/N: JRP1-UP)

Introduction

Before you perform any procedure in this Special Instruction, read the information and understand the information that is contained in this Special Instruction.

Note: Clean debris thoroughly from the engine before disassembling any fuel lines. Keep all of the fuel lines capped in order to prevent dirt from entering the lines. After assembly, make sure that there is no interference with the fuel lines.

Show/hide table

Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire.

Show/hide table

To avoid possible injury or death, do not smoke while in an area that contains flammable liquids. All fuels, most lubricants, and some coolants are flammable. Keep all fuels and lubricants stored in properly marked containers and away from unauthorized persons. Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. Store all oily rags or other flammable materials in a protective container in a safe place. Remove all flammable materials such as fuel, oil, and other debris before they accumulate on the machine. Do not expose the machine to flames, burning brush, etc., if at all possible.

Show/hide table

NOTICE
Use a suitable container to catch any fuel that might spill. Clean up any spilled fuel immediately.

Installation of the Fuel Lines for the 773F and 775F Off-Highway Trucks

1. Turn the electrical disconnect to the OFF position.

2. Turn the fuel shutoff valve to the OFF position.

3. Remove the hood. Refer to Disassembly and Assembly, RENR8278.

4. Remove the muffler and the support bracket. Refer to Disassembly and Assembly, RENR8278.

Fuel Manifold Assembly

Illustration 1	g01391948
Fuel manifold (1) 2R-6806 O-Ring Connector (2) 214-7568 O-Ring Seal (3) 299-9605 Manifold (4) 9S-8004 O-Ring Plug (5) 3J-1907 O-Ring Seal (6) 228-7381 Check Valve Gp

1. Install two O-ring connectors (1) and two O-ring seals (2) onto the Manifold (3). Torque the connectors to 34 ± 3 N·m (25 ± 2 lb ft).

2. Install the O-ring plug (4) and the O-ring seal (5) onto manifold (3). Torque plug (4) to 35 ± 3.5 N·m (26 ± 3 lb ft).

3. Install check valve (6) onto manifold (3). Torque check valve (6) to 115 ± 10 N·m (85 ± 7 lb ft).

Show/hide table



Illustration 2	g01392030
(7) 0S-1619 Bolt (8) 5M-2894 Hard Washer (9) 299-9606 Plate As (10) 9S-8752 Full Nut

4. Assemble fuel manifold (3) to plate (9) with two bolts (7), four washers (8) and two nuts (10). Torque the nuts to 47 ± 9 N·m (35 ± 7 lb ft).

Rework of the Fuel Manifold

Show/hide table



Illustration 3	g01392047

1. Disconnect fuel hoses (11) at the 237-4895 Manifold . Remove bolts (12). Discard the bolts, the washers, the manifold and the bracket assembly.

Show/hide table



Illustration 4	g01392053
(13) 9X-6458 Hard Washer

2. Install new manifold assembly. Install three 8S-9191 Bolt and three washers (13). Torque the bolts to 47 ± 9 N·m (35 ± 7 lb ft).

Rework of the Right Rear Fuel Line

Show/hide table



Illustration 5	g01392059

1. Remove the bolt, the washer, the clip and two washers (14). Discard the components.

2. Remove the bolt and washer (15). Discard the components.

3. Remove the nut, the washer, the clip and studbolt (16). Discard the components.

Show/hide table



Illustration 6	g01392064

4. Remove the hose coupling from the port connector (17). Discard the hose.

5. Remove the 030-7937 Port Connector from the head (8). Discard the port connector and the O-ring seal.

Show/hide table



Illustration 7	g01392066

6. Install the 030-7937 Port Connector (19) and the 214-7568 O-Ring Seal in the head of the engine. Torque the connector to 34 ± 7 N·m (25 ± 5 lb ft).

Show/hide table



Illustration 8	g01392075
(20) 304-3588 Bracket (21) 090-8635 Spacer (22) 5M-2894 Hard Washer (23) 7X-0440 Bolt (24) 0S-1571 Bolt (25) 8T-4224 Hard Washer

7. Install two spacers (21), bracket (20), two washers (22) and two bolts (24). Torque the bolts to 47 ± 9 N·m (35 ± 7 lb ft).

8. Install bolt (23) and washer (25) onto the valve cover. Torque the bolt to 25 ± 6 N·m (18 ± 4 lb ft).

Show/hide table



Illustration 9	g01392101
(26) 8T-2270 Extension Connector (27) 8S-0948 Clip

9. Route the supply line to the transfer pump with the extension connector (26) in order to elevate the fuel line. Attach clip (27) to the new bracket (20) in order to secure the supply line for the transfer pump.

Show/hide table



Illustration 10	g01392112
(20) 304-3588 Bracket (28) 285-0377 Hose As (29) 304-1248 Hose As (30) Wiring harness (31) 4P-7581 Clip

10. Install clip (31) to bracket (20). Install a tie strap on the wire harness (30) and clip (31). Ensure that hose (28) and hose (29) do not contact wiring harness (30) .

11. Connect hose (29) to the connector and the manifold. Tighten the hose finger tight.

Show/hide table



Illustration 11	g01392367
(32) 8T-1889 Clip (33) 7V-6571 Grommet (34) 3S-1546 Full Nut (35) 5P-8244 Hard Washer (36) 8T-9382 Bolt (37) 8T-1890 Clip

12. Install clip (32), clip (37), grommet (33), nut (34), two washers (35) and bolt (36). Torque the bolt to 70 ± 15 N·m (52 ± 11 lb ft).

    Note: The opening in grommet (33) must align between the gap of clip (32) and clip (37) .

13. Torque the coupling for hose (29) at the connector to 27 ± 6 N·m (20 ± 4 lb ft).

14. Torque the coupling for hose (29) at the manifold to 27 ± 6 N·m (20 ± 4 lb ft).

Rework of the Left Rear Fuel Line

Show/hide table



Illustration 12	g01392802
(38) 7N-1637 Stud (39) 9X-6458 Hard Washer (40) 224-9907 Stud

1. Remove 1B-2578 Nut , 5M-2894 Hard Washer , 174-5907 Clip , two 9X-6458 Hard Washer and stud (38). Discard the components.

2. Remove the stud and washer (39). Discard the components.

3. Remove 5S-0003 Nut , 9M-1974 Hard Washer , 183-4403 Clip , 3E-4352 Hard Washer and stud (40). Discard the components.

Show/hide table



Illustration 13	g01392806

4. Remove the coupling for the house from port connector (41). Discard the hose.

5. Remove 030-7937 Port Connector from head (42). Discard the port connector and the O-ring seal.

Show/hide table



Illustration 14	g01392813

6. Install 030-7937 Port Connector and 214-7568 O-Ring Seal (43) into the head of the engine. Torque the connector to 34 ± 7 N·m (25 ± 5 lb ft).

Show/hide table



Illustration 15	g01393010
(44) 9X-6458 Hard Washer (45) 3B-1915 Bolt (46) 8T-4224 Hard Washer (47) 7X-0440 Bolt

7. Install bolt (45) and washer (44). Torque the bolt to 47 ± 9 N·m (35 ± 7 lb ft).

8. Install bolt (47) and washer (46) onto the valve cover. Torque the bolt to 25 ± 6 N·m (18 ± 4 lb ft).

9. Connect 304-1247 Hose As to the connector and the manifold. Tighten the hose finger tight.

Show/hide table



Illustration 16	g01393024
(48) 7V-6571 Grommet (49) 8T-1890 Clip (50) 8T-1889 Clip (51) 0S-1590 Bolt (52) 9X-6458 Hard Washer (53) 127-5447 Spacer

10. Install bolt (51), spacer (53), clip (49), clip (50), grommet (48) and washer (52). Torque the bolt to 47 ± 9 N·m (35 ± 7 lb ft).

    Note: The opening in grommet (48) must align with the gap in clip (49) and clip (50) .

11. Torque the coupling for the hose at the connector to 27 ± 6 N·m (20 ± 4 lb ft).

12. Torque the coupling for the hose at the manifold to 27 ± 6 N·m (20 ± 4 lb ft).

Rework of the Right Front Fuel Line

Show/hide table



Illustration 17	g01393035

1. Remove bolt (54), washer (55), clip (56) and spacer (57) .

   Discard the components.

   Note: The top two clips must remain installed on the tube and the hose.

Show/hide table



Illustration 18	g01393040

2. Remove the hose coupling from tee (58). Remove the hose coupling from 030-7937 Port Connector (59). Discard the hose.

3. Remove 030-7937 Port Connector (59) from the head. Discard the port connector and the O-ring seal.

Show/hide table



Illustration 19	g01393064
(60) 030-7937 Port Connector

4. Install port connector (60) and 214-7568 O-Ring Seal into the head of the engine. Tighten the connector to 34 ± 7 N·m (25 ± 5 lb ft).

5. Connect 304-3587 Hose As to connector (60) and tee (58). Tighten the hose finger tight.

Show/hide table



Illustration 20	g01393066
(61) 8T-1889 Clip (62) 7V-6571 Grommet (63) 9S-8752 Full Nut (64) 5M-2894 Hard Washer (65) 152-8254 Spacer (66) 238-4664 Stud (67) 3E-4353 Hard Washer (68) 8T-1890 Clip

6. Install stud (66), washer (67), clip (68), clip (61) and grommet (62). Torque the stud to 47 ± 9 N·m (35 ± 7 lb ft).

   Note: The opening in the grommet must align with the gap in clip (68) and clip (61) .

7. Install spacer (65), the clip for the tube, the clip for the hose, washer (64) and nut (63). Torque the nut to 47 ± 9 N·m (35 ± 7 lb ft).

8. Torque the coupling for the hose at the connector to 27 ± 6 N·m (20 ± 4 lb ft).

9. Torque the coupling for the hose at the manifold to 27 ± 6 N·m (20 ± 4 lb ft).

Show/hide table



Illustration 21	g01393178
(69) 172-4211 Spacer (70) 8M-2772 Clip (71) 8T-4896 Hard Washer (72) 5S-7379 Bolt

10. Install bolt (72), washer (71), spacer (69) and clip (70). Ensure that the ether line is routed above the fuel hose.

Rework of the Left Front Fuel Line

Show/hide table



Illustration 22	g01393182

1. Remove tie strap (73), clip (74), washer (75) and bolt (76). Discard the components.

Show/hide table



Illustration 23	g01393183

2. Remove the hose coupling for tee (77). Remove the hose coupling from 030-7937 Port Connector (78). Discard the hose.

3. Remove 030-7937 Port Connector (78) from the block. Discard port connector (78) and the O-ring seal.

Show/hide table



Illustration 24	g01393187
(79) 030-7937 Port Connector

4. Install port connector (79) and 214-7568 O-Ring Seal into the head of the engine. Torque the port connector to 34 ± 7 N·m (25 ± 5 lb ft).

5. Connect the 304-3587 Hose As to the connector and the tee connector. Tighten the hose finger tight.

Show/hide table



Illustration 25	g01393200
(80) 204-1611 Cable Strap (81) 0S-1594 Bolt (82) 7V-6571 Grommet (83) 8T-1889 Clip (84) 3E-4353 Hard Washer (85) 8T-1890 Clip

6. Install bolt (81), washer (84), clip (85), clip (85) and grommet (82). Torque the bolt to 47 ± 9 N·m (35 ± 7 lb ft).

7. Install cable strap (80) around the smallest section of the hose coupling in order to prevent cable strap (80) from sliding onto the hose.

   Note: The opening in grommet (82) must align with the gap in clip (83) and clip (85) .

Show/hide table



Illustration 26	g01393410
(86) 3S-1784 Bracket (87) 5M-2894 Hard Washer (88) 0L-1351 Bolt (89) 7V-6571 Grommet (90) 8T-1889 Clip (91) 8T-1890 Clip (92) 0S-1571 Bolt (93) 9S-8752 Full Nut (94) 9X-6458 Hard Washer (95) 4S-5719 Spacer

8. Install bracket (86), washer (87) and bolt (88). Install grommet (89), clip (90), clip (91), spacer (95), two washers (94), bolt (92) and nut (93) .

Show/hide table



Illustration 27	g01393431

9. Remove bolt (97). Rotate clip (98) to 180 °. Remove bolt (96). Install bracket (99) with 8T-4196 Bolt .

10. Torque the coupling for the hose at the connector to 27 ± 6 N·m (20 ± 4 lb ft).

11. Torque the coupling for the hose at the tee connector to 27 ± 6 N·m (20 ± 4 lb ft).

Parts Needed

Table 1

Quantity	Part Number	Description
4	030-7937	Port Connector
2	090-8635	Spacer
2	0L-1351	Bolt
3	0S-1571	Bolt
3	0S-1590	Bolt
1	0S-1594	Bolt
2	0S-1619	Bolt
1	127-5447	Spacer
1	152-8254	Spacer
1	172-4211	Spacer
1	1A-2029	Bolt
1	204-1611	Cable Strap
6	214-7568	O-ring Seal
1	228-7381	Check Valve
1	238-4664	Stud
1	299-9605	Manifold
1	299-9606	Plate
2	2R-6806	Port Connector
1	304-1247	Hose
1	304-1248	Hose
2	304-3587	Hose
1	304-3588	Bracket
1	3B-1915	Bolt
2	3E-4353	Washer
1	3J-1907	O-ring Seal
1	3S-1546	Nut
1	3S-1784	Bracket
1	4P-7581	Clip
1	4S-5719	Spacer
9	5M-2894	Washer
2	5P-8244	Washer
1	5S-7379	Bolt
6	7V-6571	Grommet
2	7X-0440	Bolt
1	8M-2772	Clip
1	8S-0948	Clip
3	8S-9191	Bolt
6	8T-1889	Clip
6	8T-1890	Clip
1	8T-2270	Extension
1	8T-4196	Bolt
2	8T-4224	Washer
1	8T-4896	Washer
1	8T-9382	Bolt
1	9L-1566	Bracket
1	9S-8004	Plug
5	9S-8752	Nut
11	9X-6458	Washer

Installation of the Fuel Lines for the 777F Off-Highway Trucks

1. Turn the electrical disconnect to the OFF position.

2. Turn the fuel shutoff valve to the OFF position.

3. Remove the hood. Refer to Disassembly and Assembly, RENR8300.

4. Remove the muffler and the support bracket. Refer to Disassembly and Assembly, RENR8300.

Fuel Manifold Assembly

Illustration 28	g01393452
Fuel manifold (100) 2R-6806 O-Ring Connector (101) 214-7568 O-Ring Seal (102) 299-9605 Manifold (103) 9S-8004 O-Ring Plug (104) 3J-1907 O-Ring Seal (105) 228-7381 Check Valve Gp

1. Install two O-ring connectors (100) and two O-ring seals (101) onto the Manifold (102). Torque the connectors to 34 ± 3 N·m (25 ± 2 lb ft).

2. Install the O-ring plug (103) and the O-ring seal (104) onto manifold (102). Torque plug (103) to 35 ± 3.5 N·m (26 ± 3 lb ft).

3. Install check valve (105) onto manifold (3). Torque check valve (105) to 115 ± 10 N·m (85 ± 7 lb ft).

Show/hide table



Illustration 29	g01393454
(106) 0S-1619 Bolt (107) 5M-2894 Hard Washer (108) 299-9606 Plate As (110) 9S-8752 Full Nut

4. Assemble fuel manifold (102) to plate (108) with two bolts (106), four washers (107) and two nuts (110). Torque the nuts to 47 ± 9 N·m (35 ± 7 lb ft).

Rework of the Fuel Manifold

Show/hide table



Illustration 30	g01393455

1. Disconnect fuel hoses (111) at the 237-4895 Manifold . Remove bolts (112). Discard the bolts, the washers, the manifold and the bracket assembly.

Show/hide table



Illustration 31	g01393459
(113) 9X-6458 Hard Washer

2. Install new manifold assembly. Install three 8S-9191 Bolt and three washers (113). Torque the bolts to 47 ± 9 N·m (35 ± 7 lb ft).

Rework of the Right Rear Fuel Line

Show/hide table



Illustration 32	g01393469

1. Remove nut (116), clip (114), two washers (115) and stud (117). Discard the components.

2. Remove stud (119) and washer (118). Discard the components.

3. Remove nut (122), washer (123), clip (120) and stud (121). Discard the components.

Show/hide table



Illustration 33	g01393951

4. Remove hose coupling (124) from port connector (125). Discard the hose.

5. Remove the 030-7937 Port Connector (125) from the head. Discard port connector (125) and the O-ring.

Show/hide table



Illustration 34	g01393972
(126) 030-7937 Port Connector

6. Install port connector (126) and 214-7568 O-Ring Seal into the head of the engine. Torque the port connector to 34 ± 7 N·m (25 ± 5 lb ft).

Show/hide table



Illustration 35	g01393975
(127) 304-3588 Bracket (128) 090-8635 Spacer (129) 5M-2894 Hard Washer (130) 7X-0440 Bolt (131) 0S-1571 Bolt (132) 8T-4224 Hard Washer

7. Install two spacers (128), bracket (127), two washers (129) and two bolts (131). Torque the bolts to 47 ± 9 N·m (35 ± 7 lb ft).

8. Install bolt (130) and washer (132) onto the valve cover. Torque the bolt to 25 ± 6 N·m (18 ± 4 lb ft).

Show/hide table



Illustration 36	g01393976
(133) 8T-1889 Clip (134) 7V-6571 Grommet (135) 8T-1890 Clip (136) 3S-1546 Full Nut (137) 5P-8244 Hard Washer (138) 8T-9382 Bolt

9. Install 304-1248 Hose As to the connector and the manifold. Tighten the hose finger tight.

10. Install clip (133), clip (135), grommet (134), two washer (137), bolt (138) and nut (136). Torque the bolt to 70 ± 15 N·m (52 ± 11 lb ft).

    Note: The opening in grommet (134) must align with the gap in clip (133) and clip (135) .

11. Torque the coupling for the hose at the connector to 27 ± 6 N·m (20 ± 4 lb ft).

12. Torque the coupling for the hose at the manifold to 27 ± 6 N·m (20 ± 4 lb ft).

Rework of the Left Rear Fuel Line

Show/hide table



Illustration 37	g01393985
(139) 7N-1637 Stud (140) 1B-2578 Nut (141) 174-5907 Clip (142) 5M-2894 Hard Washer (143) 9X-6458 Hard Washer (144) 7N-1637 Stud (145) 3E-4352 Hard Washer (146) 5S-0003 Nut (147) 224-9907 Stud (148) 183-4403 Clip

1. Remove nut (140), washer (142), clip (141) and stud (139). Remove two 9X-6458 Hard Washers . Discard the components.

2. Remove stud (144) and washer (143). Discard the components.

3. Remove nut (146), clip (148), washer (145) and stud (147). Remove 9M-1974 Hard Washer . Discard the components.

Show/hide table



Illustration 38	g01394124

4. Remove the coupling for the hose from port connector (149). Discard the hose.

5. Remove 030-7937 Port Connector from head (150). Discard the port connector and the O-ring seal.

Show/hide table



Illustration 39	g01394125

6. Install 030-7937 Port Connector and 214-7568 O-Ring Seal (151) into the head of the engine. Torque the connector to 34 ± 7 N·m (25 ± 5 lb ft).

Show/hide table



Illustration 40	g01394126
(153) 8T-4224 Hard Washer (154) 7X-0440 Bolt

7. Install 3B-1915 Bolt and 9X-6458 Hard Washer into location (152). Torque the bolt to 47 ± 9 N·m (35 ± 7 lb ft).

8. Install bolt (154) and washer (153) onto the valve cover. Torque the bolt to 25 ± 6 N·m (18 ± 4 lb ft).

9. Connect 304-1247 Hose As to the connector and the manifold. Tighten the hose finger tight.

Show/hide table



Illustration 41	g01394127
(155) 7V-6571 Grommet (156) 8T-1889 Clip (157) 8T-1890 Clip (158) 0S-1590 Bolt (159) 9X-6458 Hard Washer (160) 127-5447 Spacer

10. Install bolt (158), spacer (160), clip (156), clip (157), grommet (155) and washer (159). Torque the bolt to 47 ± 9 N·m (35 ± 7 lb ft).

    Note: The opening in grommet (155) must align with the gap in clip (156) and clip (157) .

11. Torque the coupling for the hose at the connector to 27 ± 6 N·m (20 ± 4 lb ft).

12. Torque the coupling for the hose at the manifold to 27 ± 6 N·m (20 ± 4 lb ft).

Rework of the Right Front Fuel Line

Show/hide table



Illustration 42	g01394132

1. Remove bolt (161), washer (162), clip (163) and spacer (164) .

   Discard the components.

   Note: The top two clips must remain installed on the tube and the hose.

Show/hide table



Illustration 43	g01394136

2. Remove the hose coupling from tee (165). Remove the hose coupling from 030-7937 Port Connector (59). Discard the hose.

3. Remove 030-7937 Port Connector (166) from the head. Discard the port connector and the O-ring seal.

Show/hide table



Illustration 44	g01394137
(167) 030-7937 Port Connector

4. Install port connector (167) and 214-7568 O-Ring Seal into the head of the engine. Tighten the connector to 34 ± 7 N·m (25 ± 5 lb ft).

5. Connect 304-3587 Hose As to connector (167) and tee (165). Tighten the hose finger tight.

Show/hide table



Illustration 45	g01394138
(168) 8T-1889 Clip (169) 7V-6571 Grommet (170) 9S-8752 Full Nut (171) 5M-2894 Hard Washer (172) 152-8254 Spacer (173) 238-4664 Stud (174) 3E-4353 Hard Washer (175) 8T-1890 Clip

6. Install stud (173), washer (174), clip (175), clip (168) and grommet (169). Torque the stud to 47 ± 9 N·m (35 ± 7 lb ft).

   Note: The opening in the grommet must align with the gap in clip (175) and clip (168) .

7. Install spacer (172), the clip for the tube, the clip for the hose, washer (171) and nut (170). Torque the nut to 47 ± 9 N·m (35 ± 7 lb ft).

8. Torque the coupling for the hose at the connector to 27 ± 6 N·m (20 ± 4 lb ft).

9. Torque the coupling for the hose at the manifold to 27 ± 6 N·m (20 ± 4 lb ft).

Show/hide table



Illustration 46	g01394142
(176) 172-4211 Spacer (177) 8M-2772 Clip (178) 8T-4896 Hard Washer (179) 5S-7379 Bolt

10. Install bolt (179), washer (178), spacer (176) and clip (177). Ensure that the ether line is routed above the fuel hose.

Rework of the Left Front Fuel Line

Show/hide table



Illustration 47	g01394152

1. Remove tie strap (180), clip (181), washer (182) and bolt (183). Discard the components.

Show/hide table



Illustration 48	g01394154

2. Remove the hose coupling for tee (184). Remove the hose coupling from 030-7937 Port Connector (185). Discard the hose.

3. Remove 030-7937 Port Connector (185) from the block. Discard port connector (185) and the O-ring seal.

Show/hide table



Illustration 49	g01394158
(186) 030-7937 Port Connector

4. Install port connector (186) and 214-7568 O-Ring Seal into the head of the engine. Torque the port connector to 34 ± 7 N·m (25 ± 5 lb ft).

5. Connect the 304-3587 Hose As to the connector and the tee connector. Tighten the hose finger tight.

Show/hide table



Illustration 50	g01394159
(187) 204-1611 Cable Strap (188) 0S-1594 Bolt (189) 7V-6571 Grommet (190) 8T-1889 Clip (191) 3E-4353 Hard Washer (192) 8T-1890 Clip

6. Install bolt (188), washer (191), clip (190), clip (192) and grommet (189). Torque the bolt to 47 ± 9 N·m (35 ± 7 lb ft).

7. Install cable strap (187) around the smallest section of the hose coupling in order to prevent cable strap (187) from sliding onto the hose.

   Note: The opening in grommet (189) must align with the gap in clip (190) and clip (192) .

Show/hide table



Illustration 51	g01394161
(193) 3S-1784 Bracket (194) 5M-2894 Hard Washer (195) 0L-1351 Bolt (196) 7V-6571 Grommet (197) 8T-1889 Clip (198) 8T-1890 Clip (199) 0S-1571 Bolt (200) 9S-8752 Full Nut (201) 9X-6458 Hard Washer (202) 4S-5719 Spacer

8. Install bracket (193), washer (194) and bolt (195). Install grommet (196), clip (197), clip (198), spacer (202), two washers (201), bolt (199) and nut (200) .

Show/hide table



Illustration 52	g01394164

9. Remove bolt (204). Rotate the clip (205) to 180 °. Remove bolt (203). Install bracket (206) with 8T-4196 Bolt .

10. Torque the coupling for the hose at the connector to 27 ± 6 N·m (20 ± 4 lb ft).

11. Torque the coupling for the hose at the tee connector to 27 ± 6 N·m (20 ± 4 lb ft).

Inspection of Interference of the Fuel Hose

Show/hide table



Illustration 53	g01394168

1. Inspect Location (A) for clearance between the hose assembly and the bracket. Inspect the hose assembly for damage.

2. Adjust the routing in order to provide clearance.

3. If the hose is damaged, remove the hose and replace the hose.

Parts Needed

Table 2

Quantity	Part Number	Description
4	030-7937	Port connector
2	090-8635	Spacer
2	0S-1571	Bolt
1	0S-1590	Bolt
1	0S-1594	Bolt
2	0S-1619	Bolt
1	127-5447	Spacer
1	152-8254	Spacer
1	172-4211	Spacer
1	204-1611	Cable strap
6	214-7568	O-ring seal
1	228-7381	Check valve
1	238-4664	Stud
1	299-9605	Manifold
1	299-9606	Plate
2	2R-6806	Port Connector
1	304-1247	Hose
1	304-1248	Hose
2	304-3587	Hose
1	304-3588	Bracket
1	3B-1915	Bolt
2	3E-4353	Washer
1	3J-1907	O-ring seal
1	3S-1546	Nut
1	3S-1784	Bracket
1	4P-7581	Clip
1	4S-5719	Spacer
7	5M-2894	Washer
2	5P-8244	Washer
1	5S-7379	Bolt
6	7V-6571	Grommet
2	7X-0440	Bolt
1	8M-2772	Clip
1	8S-0948	Clip
3	8S-9191	Bolt
6	8T-1889	Clip
6	8T-1890	Clip
1	8T-2270	Extension
2	8T-4224	Washer
1	8T-4896	Washer
1	8T-9382	Bolt
1	9L-1566	Bracket
1	9S-8004	Plug
3	9S-8752	Nut
5	9X-6458	Washer