2007/01/15 Caterpillar

Load Haul Dump:

R1300GSeries II (S/N: RSL1-UP)

Operation and Maintenance Manual, SEBU7334, "R1300G Series II Load Haul Dump", " Maintenance Interval Schedule". This manual is part of Service Manual, RENR8531 Volume II.

The following information is an addition to the maintenance interval schedule. Refer to the following information for the service intervals and the procedure.

Initial 250 Service Hours

Fuel System Magnetic Filter - Clean

Every 1000 Service Hours or 6 Months

Fuel System Magnetic Filter - Clean

Fuel System Magnetic Filter - Clean

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Do not loosen any high pressure fuel lines when the engine is running. The high pressure in the fuel lines can cause personal injury or death. Wait 60 seconds after the engine has stopped to allow pressure to purge before any service or repair is performed on the engine fuel lines.

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Personal injury or death can result if spilled fuel ignites. Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the battery disconnect switch to the OFF position when changing fuel filters or water separator elements. Clean up fuel spills immediately.

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NOTICE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.

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Illustration 1	g01339997

1. Turn fuel tap (2) to the OFF position.

2. Remove magnetic filter (1) .

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Illustration 2	g01339996

3. Remove magnet (4) from magnetic filter (1) .

4. Wash magnet (4) in clean, non-flammable solvent.

5. Inspect seal (3). If seal (3) is damaged, replace the seal.

6. Assemble magnetic filter assembly (1) .

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Illustration 3	g01341268

7. Inspect O-ring seal (5). If O-ring seal (5) is damaged, replace the O-ring seal. Install the magnetic filter.

8. Turn fuel tap (2) to the ON position.

9. Prime the fuel system.

   ReferenceFor information on priming the fuel system, refer to the Operation and Maintenance Manual, "Fuel System - Prime".

10. Start the engine and inspect the filter for leaks. Make any necessary repairs.