2007/01/15 Caterpillar


Correction to Operation and Maintenance Manual , "Fuel System Secondary Filter - Replace" {1261}

Usage:

R1300G II RSL
Load Haul Dump:
R1300GSeries II (S/N: RSL1-UP)
Service Magazine, SEPD0871, 15 January 2007, "Correction to Operation and Maintenance Manual, "Fuel System Secondary Filter - Replace". The filter in Illustration 1 has been incorrectly identified. Disregard this article. See the replacement article that follows.Operation and Maintenance Manual, SEBU7334, "R1300G Series II Load Haul Dump", "Fuel System Secondary Filter - Replace". This manual is part of Service Manual, RENR8531 Volume II.

The following information is a correction to the existing information. Refer to the following information for the service intervals and the procedure.

Every 500 Service Hours or 3 Months

Fuel System Secondary Filter - Replace

Fuel System Secondary Filter - Replace

------ WARNING! ------

Do not loosen any high pressure fuel lines when the engine is running. The high pressure in the fuel lines can cause personal injury or death. Wait 60 seconds after the engine has stopped to allow pressure to purge before any service or repair is performed on the engine fuel lines.

----------------------

------ WARNING! ------

Personal injury or death can result if spilled fuel ignites. Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire.

To help prevent possible injury, turn the battery disconnect switch to the OFF position when changing fuel filters or water separator elements. Clean up fuel spills immediately.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.



NOTICE

Do not fill fuel filters with fuel before installing them. The fuel will not be filtered and could be contaminated. Contaminated fuel will cause accelerated wear to fuel system parts. The fuel system should be primed prior to starting the engine.





Illustration 1g01339978

  1. Remove the fuel filter element with a strap-type wrench. Discard the used filter element.

  1. Clean the filter housing base. Make sure that all of the old seal is removed.



    Illustration 2g00101502

  1. Lubricate the sealing surface of the new filter element with clean diesel fuel.

  1. Install the new filter element by hand. Tighten the filter element until the sealing surface contacts the base. Tighten the filter element an additional 3/4 of a turn.

    Note: There are rotation index marks on each filter, spaced 90 degrees (1/4 turn) apart. Use these marks as a guide when tightening the filter.

  1. Prime the fuel system.

    ReferenceFor information on priming the fuel system, refer to the Operation and Maintenance Manual, "Fuel System - Prime" for the machine that is being serviced.

  1. Start the engine and inspect the filter for leaks. Make any necessary repairs.

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