2007/01/15 Caterpillar


A New Protection Cover for the Ground Level Control on the Bumper Is Now Available {1408}

Usage:

797 5YW
Off-Highway Truck:
797 (S/N: 5YW1-UP)
797B (S/N: JSM1-UP)

A new Protection cover for the ground level control is now available on the 797 Off-Highway Truck.

The 797 Off-Highway Truck have an unsealed ground level control which is mounted on the right side of the front bumper. The switches that are contained in the ground level control are the engine shutdown switch, the transmission neutralizer switch, the battery disconnect switch, the start switch and the switches for the flood lamps. Mud, water, and debris will build up around wiring harnesses, connectors and switches in a unprotected ground level control. The collection of this debris may lead to component damage.

The new 285-0921 Protection Cover Gp has been developed in order to cover the existing ground level control. The protection cover will protect the exposed components from debris and water when the machine is washed.




Illustration 1g01337084

  1. Remove one bolt (1) from the baffle strip. The baffle strip is located behind the ground level control. Removing the bolt will avoid any interference. Refer to Illustration 1.



    Illustration 2g01337081

  1. Remove four bolts from ground level control (2). Refer to Illustration 2.



    Illustration 3g01337079

  1. Reuse the four bolts for installing the 258-0917 brackets (3) for the protection cover of the ground level control. Refer to Illustration 3.



    Illustration 4g01337078

  1. Trim the seal in order to be continuous under door handle (4). Use a suitable adhesive to retain the seal on the door. Refer to Illustration 4.



    Illustration 5g01337075



    Illustration 6g01337077

  1. Install the rubber seal on the sides of protection cover (5). The seal must fill the gaps between the protection cover and top of the bumper. The seal for production will have a continuous seal. Refer to Illustrations 5 and 6.



    Illustration 7g01337072

  1. Use silicone sealant to seal the gap that is in the top of protection cover (6). The gap in the top of the protection cover is for the blue light. Refer to Illustration 7.

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