Engine and Torque Converter - Install
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| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 4C-6486 | Stand | 1 |
| 8S-7611 | Tube | 1 | |
| 8S-8048 | Saddle | 1 | |
| 8S-7615 | Pin | 1 | |
| B | 439-3940 | Link Bracket | 2 |
| C(1) | 9U-7536 | Lift Stand | 1 |
| 447-0910 | Electric Hydraulic Pump Gp (115V) | 1 | |
| 447-0911 | Electric Hydraulic Pump Gp (230V) | 1 | |
| C1 | OR | ||
| 504-9826 | Lift Gp (60Hz)(2) | 1 | |
| 504-9827 | Lift Gp (50Hz)(3) | 1 | |
| D | 189-0411 | Shackle As | 1 |
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| (1) | Use Tooling (C) or (C1) based on requirements. |
| (2) | Operating-Voltage (380-500V) |
| (3) | Operating-Voltage (180-300V) |
- Install mount assembly (115) and bolts (116). Tighten bolts (116) to a torque of
1050 ± 150 N·m (774 ± 110 lb ft) .Show/hide table
Illustration 2 g01323549 Show/hide table
Illustration 3 g01323543 - Attach Tooling (D) and a suitable lifting device to engine (111) and the torque converter. The combined weight of engine (111) and the torque converter is approximately
4445 kg (9800 lb) . Install engine (111) and the torque converter.Show/hide table
Illustration 4 g01323546 - Install front engine mount bolts (114).
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Illustration 5 g01323544 - Install cap (113) and bolts (112) to the rear of the engine. Tighten bolts (112) to a torque of
270 ± 40 N·m (200 ± 30 lb ft) . Repeat for the opposite side.Show/hide table
Illustration 6 g02960318 For Tooling (C) - Place Tooling (C) under the front frame of the machine, as shown.
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Illustration 7 g06406524 For Tooling (C1) - Place Tooling (C1) under the front frame of the machine, as shown. Refer to Tool Operating Manual, NEHS1328, "Lift Group (Stand - 60 Ton)" for more information on Tooling (C1).
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Illustration 8 g01323542 - Attach Tooling (B) and a suitable lifting device to tube assembly (109). The weight of tube assembly (109) is approximately
68 kg (150 lb) . Install tube assembly (109). Install any shims (108) that were present. Install bolts (107) to each side of tube assembly (109). Remove Tooling (C) or (C1).Show/hide table
Illustration 9 g01325246 - Install drain valve (110) for the engine oil.
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Illustration 10 g01323909 - Connect tube assembly (106) that is on the left side of the engine.
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Illustration 11 g01323908 - Install tube assembly (105).
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Illustration 12 g01323904 - Install cover (104).
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Illustration 13 g01323902 - Position solenoid valve (103) that is located near the right side of the engine. Install bolts (102).
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Illustration 14 g01323540 - Connect hose assembly (101).
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Illustration 15 g01323532 - Connect hose assembly (99) and install clamp (100) that is located under the cab at the left front tire.
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Illustration 16 g01323531 - Connect heater hoses (97) and (98).
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Illustration 17 g01323529 - Connect harness assemblies (93), (94), (95), and (96).
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Illustration 18 g01323528 - Install cable straps (91) and clamps (92).
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Illustration 19 g01323474 - Connect harness assembly (90).
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Illustration 20 g01323470 - Connect harness assembly (88) and install clip (89).
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Illustration 21 g01323469 - Connect harness assembly (86) that is located near the front left tire. Install clips (87).
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Illustration 22 g01323468 - Connect harness assembly (84) that is located near the front left tire. Install clips (85).
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Illustration 23 g01323467 - Connect hoses (80) and (81). Connect harness assemblies (79). Install clips (82) and (83).
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Illustration 24 g01832353 - Connect cable assembly (78). Connect hose assemblies (75) and (77). Install clip (76).
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Illustration 25 g01323381 - Connect hose (74) that is on the right front side of the engine.
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Illustration 26 g01323331 - Move hose assemblies (71) and (72) into position and install clips (70) and (73).
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Illustration 27 g01323329 - Connect hose (69) that is on the lower front side of the engine.
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Illustration 28 g01323326 - Connect hose assembly (68).
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Illustration 29 g01323318 - Connect tube assembly (67) and hose assemblies (66) that are on lower front right side of the engine.
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Illustration 30 g01323316 - Connect tube assembly (65) that is on the lower front right side of the engine.
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Illustration 31 g01323311 - Connect hose assembly (64).
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Illustration 32 g01323310 - Connect ground cable (63).
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Illustration 33 g01323226 - Connect hose assemblies (61) and (62).
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Illustration 34 g01323225 - Install bracket (60).
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Illustration 35 g01323221 - Install clamp (59).
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Illustration 36 g01323218 - Connect hose assemblies (56), (57), and (58).
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Illustration 37 g01323217 - Connect hose assemblies (53), (54), and (55).
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Illustration 38 g01323216 Show/hide table
Illustration 39 g01832376 - Connect tube assembly (51).
- Pivot tube assembly (51) upward and tighten clamp (52).
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Illustration 40 g01323215 Show/hide table
Illustration 41 g01323052 - Attach a suitable lifting device to the front of drive shaft (49). The weight of the front of drive shaft (49) is approximately
32 kg (70 lb) . Place drive shaft (49) into position and install bolts (50). Remove the suitable cribbing.Show/hide table
Illustration 42 g01322566 - Install cover (48). Connect harness assembly (47).
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Illustration 43 g01323033 - Connect hose assemblies (45). Connect tube assembly (46).
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Illustration 44 g01323032 - Connect hose assembly (44) and install tube (43).
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Illustration 45 g01323031 - Install clip (41). Connect hose assembly (42).
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Illustration 46 g01323030 - Connect hose assemblies (39) and (40) that are located above the right rear engine mount.
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Illustration 47 g01323029 - Connect hose assemblies (34), (35), (36), (37), and (38).
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Illustration 48 g01322835 - Connect hose assemblies (31), (32), and (33).
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Illustration 49 g01322834 - Connect hose assembly (30) that is located in front of the left rear engine mount.
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Illustration 50 g01322831 - Attach a suitable lifting device to the muffler and exhaust system (28). The combined weight of the muffler and exhaust system (28) is approximately
88 kg (195 lb) . Install the muffler and exhaust system (28). Install bolts (29).Show/hide table
Illustration 51 g01322830 - Install bolts (27).
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Illustration 52 g01322829 - Install clamps (25) and (26) to each turbocharger.
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Illustration 53 g01322582 Show/hide table
Illustration 54 g01322583 - Attach Tooling (B) and a suitable lifting device to air cleaner assemblies (23). The weight of air cleaner assemblies (23) is approximately
113 kg (250 lb) . Install air cleaner assemblies (23) and bolts (24).Show/hide table
Illustration 55 g01322580 - Connect harness assembly (22) that is located behind the air filter service indicator.
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Illustration 56 g01322579 - Connect tube (21) to the air filter service indicator.
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Illustration 57 g01322581 - Install tubes (14) and (16). Connect clamps (19) and (20).
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Illustration 58 g01322578 - Connect tube (16) for the air cleaner. Install clamp (17). Install clamp (18).
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Illustration 59 g01322576 - Connect tube (14) for the air cleaner. Tighten clamp (15).
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Illustration 60 g01322575 - Connect cable assembly (13) to the electric starting motor.
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Illustration 61 g01322574 - Move refrigerant compressor (11) into position and install bolts (12). Install bracket (10). Connect three harness assemblies (9) to refrigerant compressor (11).
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Illustration 62 g01322573 - Install belt (8). Refer to Operation and Maintenance Manual, "Belts - Inspect/Adjust/Replace". Install guard (7).
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Illustration 63 g01322572 - Install clip (6).
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Illustration 64 g01322569 - Connect hose assemblies (3), (4), and (5).
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Illustration 65 g01322567 Show/hide table
Illustration 66 g01322568 - Move cable assembly (1) into position. Connect cable assembly (1) and install clip (2).
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Illustration 67 g00461867 - Remove Tooling (A) from the frame for the bed.
- Fill the hydraulic oil. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".
- Fill the engine oil. Refer to Operation and Maintenance Manual, "Engine Oil and Filter - Change".
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| Illustration 1 | g03888580 |
End By:
- Install the radiator.
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