2006/10/16 Caterpillar


Changes to the Transmission Oil Lines Improve Reliability {3154}

Usage:

740 AXM
Articulated Truck:
740 (S/N: AXM1-UP; B1P1-UP)
740 EJECTOR (S/N: AZZ1-UP; B1R1-UP)

Description of Change: Changes have been made to the transmission oil lines in order to improve reliability and support of the transmission oil lines.

The changes incorporate an improved hose and an improved mounting arrangement for the transmission oil lines alongside the transmission.

Adaptable To: Changes have been made to 164-6810 Transmission Oil Lines. The changes involve the replacement of the former 205-3557 Hose with a new 288-6477 Hose and the replacement of the former mounting arrangement that used two 8S-0023 Clips and two 8S-0024 Clips with a new 288-7936 Plate, a new 288-7937 Plate and a new 288-7938 Plate .

The changes to 164-6810 Transmission Oil Lines are effective with 740 (S/N: B1P1595-UP) and 740 (S/N: B1R263-UP).

The changes to 164-6810 Transmission Oil Lines are directly adaptable to earlier machines.

The following components have been removed from the transmission oil lines:




Illustration 1g01280513

Former arrangement of 164-6810 Transmission Oil Lines

Table 1
Former Components    
Item     Part Number     Description     Qty    
1     205-3557     Hose     1    
2     8S-0023     Clip     2    
8S-0024 Clip     2    
4L-9337 Bolt     1    
5P-1075 Hard Washer     1    
3     0S-1594     Bolt     2    
5M-2894 Hard Washer     2    
The following new components have been introduced to 164-6810 Transmission Oil Lines :


Illustration 2g01280604

New arrangement of 164-6810 Transmission Oil Lines

Table 2
New Components    
Item     Part Number     Description     Qty    
4     288-6477     Hose     1    
5     288-7936     Plate     1    
288-7937 Plate     1    
288-7938 Plate     1    
7X-7729 Washer     8    
8T-4121 Hard Washer     6    
8T-4133 Nut     4    
8T-4137 Bolt     6    
8T-4195 Bolt     4    
6     295-6075     Spacer     3    
5P-1075 Hard Washer     3    
8T-9377 Bolt     3    



Illustration 3g01303219

(5a) 288-7936 Plate

(6) 295-6075 Spacer, 5P-1075 Hard Washer and 8T-9377 Bolt




Illustration 4g01303220

When you clamp the hoses to the tubes, reuse the bolts and washers from the former arrangement. Refer to the white arrows in the Illustration.

(4) 288-6477 Hose

(5a) 288-7936 Plate

(5b) 288-7937 Plate

(5c) 288-7938 Plate

(5d) 7X-7729 Washer

(5f) 8T-4133 Nut

(5h) 8T-4195 Bolt




Illustration 5g01303221

(4) 288-6477 Hose

(5b) 288-7937 Plate

(5c) 288-7938 Plate

(5e) 7X-7729 Hard Washer

(5g) 8T-4133 Bolt

Before adapting a former arrangement of 164-6810 Transmission Oil Lines to the new arrangement, first drain the transmission. Refer to Operation and Maintenance Manual, "Torque Converter and Transmission Oil - Change". Also, when you remove the former bolts and hard washers (3) ensure that the cover on the side of the housing for the sump is not disturbed before installing new spacers, bolts and hard washers (6). If the cover is disturbed, ensure that the seals behind the cover are not trapped and that the seals have not been displaced when the new components are installed in place. If the seals are trapped or displaced, leakage of transmission oil may occur.

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