- Telehandler:
- TH220B (S/N: SLA1-UP)
- TH330B (S/N: SLB1-UP)
- TH340B (S/N: SLC700-852)
- TH350B (S/N: SLD1000-1563)
- TH355B (S/N: JRK1-592)
- TH360B (S/N: SLE3000-4985)
- TH460B (S/N: SLF1-2528)
- TH560B (S/N: SLG1-1555)
- TH580B (S/N: SLH1-1132)
- TH330B (S/N: SLB1-UP)
Introduction
A New Hydraulic Pump and a New Suction Hose Are Available in Order to Improve Service Life of Certain Telehandlers.
ReferenceDisassembly and Assembly, RENR5192 and RENR7766, "Hydraulic System Pressure - Release"
ReferenceDisassembly and Assembly, RENR5192 and RENR7766, "Piston Pump (Implement and Steering) - Remove"
ReferenceDisassembly and Assembly, RENR5192 and RENR7766, "Piston Pump (Implement and Steering) - Install"
ReferenceTesting and Adjusting, RENR5188, RENR7707, and RENR7756, "Hydraulic System Pressure - Release"
ReferenceTesting and Adjusting, RENR5188, RENR7707, and RENR7756, "Hydraulic System Pressures - Test and Adjust"
ReferenceTesting and Adjusting, RENR5188, RENR7707, and RENR7756, "Hydraulic Oil Contamination - Test"
ReferenceService Magazine, SEPD0814 December, "New Piston Pump Groups Are Used"
Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
Cylinders equipped with load control valves can remain pressurized, even with hoses removed. Failure to relieve pressure before removing a load control valve or disassembling a cylinder can result in personal injury or death. Ensure all pressure is relieved before removing a load control valve or disassembling a cylinder. |
NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
New Pump
A new pump is available in order to replace the current pump. See Table 1.
Required New Part     | Replaced Part     | |||||
Model     | Part Number of the New Pump     | Description     | Qty     | Part Number of the Old Pump     | Description     | Qty     |
TH220B, TH330B, TH340B, TH350B, TH355B, TH360B, and TH580B     | 257-6254     | Piston Pump Gp     | 1     | 179-1863     | Piston Pump Gp     | 1     |
TH460B     | 262-5202     | Piston Pump Gp     | 1     | 227-8121     | Piston Pump Gp     | 1     |
TH560B     | 262-5203     | Piston Pump Gp     | 1     | 201-8340     | Piston Pump Gp     | 1     |
New Main Hydraulic Suction Hose for the TH340B, TH350B, TH355B, TH360B, TH460B, TH560B, and TH580B Telehandlers
The main hydraulic suction hose has been redesigned in order to remove the formation of air bubbles. The new hose can be used on earlier machines.
TH340B
Refer to Table 2 for the parts in order to convert the TH340B S/N:SLC700-852 machines to the new hose.
TH340B Required Parts     | |||
Item     | Part Number     | Description     | Qty     |
1     | 265-5316     | Suction Hose     | 1     |
2     | 5P-4868     | Hose Clamp     | 1     |
3     | 6V-1581     | Clip     | 1     |
4     | 8T-4185     | Bolt     | 1     |
5     | 7X-7729     | Washer     | 1     |
6     | 6V-1582     | Clip     | 1     |
7     | 8T-4183     | Bolt     | 4     |
8     | 4J-0524     | O-Ring Seal     | 1     |
9     | 8T-4223     | Hard Washer     | 4     |
10     | 262-5627     | Tube As     | 1     |
11     | 5P-0597     | Hose Clamp     | 1     |
12     | 202-8371     | Spacer     | 1     |
13     | 146-7453     | Hose     | 178 cm (70.1 inch)     |
14     | 5P-2230     | Hose Clamp     | 2     |
Illustration 1 | g01265377 |
New 247-9674 Pump Lines Gp TH340B S/N:SLC853-UP |
Illustration 2 | g01331539 |
Old Pump Lines Group TH340B S/N:SLC700-852 |
TH350B
Refer to Table 3 for the parts in order to convert the TH350B S/N:SLD1000-1563 machines to the new hose.
TH350B Required Parts     | |||
Item     | Part Number     | Description     | Qty     |
1     | 265-5316     | Suction Hose     | 1     |
2     | 5P-4868     | Hose Clamp     | 1     |
3     | 6V-1581     | Clip     | 1     |
4     | 8T-4185     | Bolt     | 1     |
5     | 7X-7729     | Washer     | 1     |
6     | 6V-1582     | Clip     | 1     |
7     | 8T-4183     | Bolt     | 4     |
8     | 4J-0524     | O-Ring Seal     | 1     |
9     | 8T-4223     | Hard Washer     | 4     |
10     | 262-5627     | Tube As     | 1     |
11     | 5P-0597     | Hose Clamp     | 1     |
12     | 202-8371     | Spacer     | 1     |
13     | 146-7453     | Hose     | 200 cm (78.7 inch)     |
14     | 5P-2230     | Hose Clamp     | 2     |
Illustration 3 | g01265390 |
New 247-9674 Pump Lines Gp TH350B S/N:SLD1564-UP |
Illustration 4 | g01331542 |
Old Pump Lines Group TH350B S/N:SLD1000-1563 |
TH355B and TH360B
Refer to Table 4 for the parts in order to convert the TH360B S/N:SLE3000-4985 and TH355B S/N:JRK1-592 machines to the new hose.
TH355B and TH360B Required Parts     | |||
Item     | Part Number     | Description     | Qty     |
1     | 265-5316     | Suction Hose     | 1     |
2     | 5P-4868     | Hose Clamp     | 1     |
3     | 6V-1581     | Clip     | 1     |
4     | 8T-4185     | Bolt     | 1     |
5     | 7X-7729     | Washer     | 1     |
6     | 6V-1582     | Clip     | 1     |
7     | 8T-4183     | Bolt     | 4     |
8     | 4J-0524     | O-Ring Seal     | 1     |
9     | 8T-4223     | Hard Washer     | 4     |
10     | 262-5627     | Tube As     | 1     |
11     | 5P-2230     | Hose Clamp     | 1     |
12     | 130-1433     | Spacer     | 1     |
13     | 146-7453     | Hose     | 207 cm (81.5 inch)     |
14     | 5P-2230     | Hose Clamp     | 2     |
Illustration 5 | g01265469 |
New 247-9633 Pump Lines Gp TH360B S/N:SLE4986-UP and TH355B S/N:JRK592-UP |
Illustration 6 | g01331545 |
Old Pump Lines Group TH360B S/N:SLE3000-4985 and TH355B S/N:JRK1-592 |
TH460B and TH560B
Refer to Table 5 for the parts in order to convert the TH460B S/N:SLF1-2527 and TH560B S/N:SLG1-1554 machines to the new hose.
TH460B and TH560B Required Parts     | |||
Item     | Part Number     | Description     | Qty     |
1     | 265-9176     | Suction Hose     | 1     |
2     | 5P-4868     | Hose Clamp     | 1     |
3     | 6V-1581     | Clip     | 1     |
4     | 8T-4182     | Bolt     | 1     |
5     | 7X-7729     | Washer     | 1     |
6     | 6V-1582     | Clip     | 1     |
7     | 8T-4183     | Bolt     | 4     |
8     | 4J-0527     | O-Ring Seal     | 1     |
9     | 8T-4223     | Hard Washer     | 4     |
10     | 262-7595     | Tube As     | 1     |
11     | 5P-0597     | Hose Clamp     | 1     |
12     | 155-6400     | Spacer     | 1     |
13     | 146-7453     | Hose     | 207 cm (81.5 inch)     |
14     | 5P-2230     | Hose Clamp     | 2     |
Illustration 7 | g01265484 |
New 208-1200 Pump Lines Gp TH460B S/N:SLF2528-UP and TH560B S/N:SLG1555-UP |
Illustration 8 | g01331566 |
Old Pump Lines Group TH460B S/N:SLF1-2527 and TH560B S/N:SLG1-1554 |
TH580B
Refer to Table 6 for the parts in order to convert the TH580B S/N:SLH1-1131 machines to the new hose.
TH580B Required Parts     | |||
Item     | Part Number     | Description     | Qty     |
1     | 265-9171     | Suction Hose     | 1     |
2     | 5P-4868     | Hose Clamp     | 1     |
3     | 6V-1581     | Clip     | 1     |
4     | 7X-0818     | Bolt     | 1     |
5     | 7X-7729     | Washer     | 1     |
6     | 6V-1582     | Clip     | 1     |
7     | 8T-4183     | Bolt     | 4     |
8     | 4J-0524     | O-Ring Seal     | 1     |
9     | 8T-4223     | Hard Washer     | 4     |
10     | 262-5765     | Tube As     | 1     |
11     | 5P-0597     | Hose Clamp     | 1     |
13     | 146-7453     | Hose     | 323 cm (127.2 inch)     |
14     | 9M-7958     | Hose Clamp     | 2     |
Illustration 9 | g01265495 |
New 225-1248 Pump Lines Gp TH580B S/N:SLH1132-UP |
Illustration 10 | g01331596 |
Old Pump Lines Group TH580B S/N:SLH1-1131 |
Additional Parts for All Models
A piece of trim is required in order to prevent cuts or scraps to the new hose.
Additional Parts     | |||
Item     | Part Number     | Description     | Qty     |
A     | 5P-5854     | Edge Trim     | 24 cm (9.5 inch)     |
Illustration 11 | g01265507 |
5P-5854 Edge Trim |
Place 5P-5854 Edge Trim on the rear of the guard for the tank. The guard for the tank is beneath the cab.