Installation of a New Hydraulic Pump and a New Suction Hose Can Improve Service Life of Certain Telehandlers{5057, 5070} Caterpillar


Installation of a New Hydraulic Pump and a New Suction Hose Can Improve Service Life of Certain Telehandlers{5057, 5070}

Usage:

TH355B JRK
Telehandler:
TH220B (S/N: SLA1-UP)
TH330B (S/N: SLB1-UP)
TH340B (S/N: SLC700-852)
TH350B (S/N: SLD1000-1563)
TH355B (S/N: JRK1-592)
TH360B (S/N: SLE3000-4985)
TH460B (S/N: SLF1-2528)
TH560B (S/N: SLG1-1555)
TH580B (S/N: SLH1-1132)

Introduction

A New Hydraulic Pump and a New Suction Hose Are Available in Order to Improve Service Life of Certain Telehandlers.

ReferenceDisassembly and Assembly, RENR5192 and RENR7766, "Hydraulic System Pressure - Release"

ReferenceDisassembly and Assembly, RENR5192 and RENR7766, "Piston Pump (Implement and Steering) - Remove"

ReferenceDisassembly and Assembly, RENR5192 and RENR7766, "Piston Pump (Implement and Steering) - Install"

ReferenceTesting and Adjusting, RENR5188, RENR7707, and RENR7756, "Hydraulic System Pressure - Release"

ReferenceTesting and Adjusting, RENR5188, RENR7707, and RENR7756, "Hydraulic System Pressures - Test and Adjust"

ReferenceTesting and Adjusting, RENR5188, RENR7707, and RENR7756, "Hydraulic Oil Contamination - Test"

ReferenceService Magazine, SEPD0814 December, "New Piston Pump Groups Are Used"

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------

------ WARNING! ------

Cylinders equipped with load control valves can remain pressurized, even with hoses removed.

Failure to relieve pressure before removing a load control valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a load control valve or disassembling a cylinder.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.

Dispose of all fluids according to local regulations and mandates.


New Pump

A new pump is available in order to replace the current pump. See Table 1.

Table 1
Required New Part     Replaced Part    
Model     Part Number of the New Pump     Description     Qty     Part Number of the Old Pump     Description     Qty    
TH220B, TH330B, TH340B, TH350B, TH355B, TH360B, and TH580B     257-6254     Piston Pump Gp     1     179-1863     Piston Pump Gp     1    
TH460B     262-5202     Piston Pump Gp     1     227-8121     Piston Pump Gp     1    
TH560B     262-5203     Piston Pump Gp     1     201-8340     Piston Pump Gp     1    

New Main Hydraulic Suction Hose for the TH340B, TH350B, TH355B, TH360B, TH460B, TH560B, and TH580B Telehandlers

The main hydraulic suction hose has been redesigned in order to remove the formation of air bubbles. The new hose can be used on earlier machines.

TH340B

Refer to Table 2 for the parts in order to convert the TH340B S/N:SLC700-852 machines to the new hose.

Table 2
TH340B Required Parts    
Item     Part Number     Description     Qty    
1     265-5316     Suction Hose     1    
2     5P-4868     Hose Clamp     1    
3     6V-1581     Clip     1    
4     8T-4185     Bolt     1    
5     7X-7729     Washer     1    
6     6V-1582     Clip     1    
7     8T-4183     Bolt     4    
8     4J-0524     O-Ring Seal     1    
9     8T-4223     Hard Washer     4    
10     262-5627     Tube As     1    
11     5P-0597     Hose Clamp     1    
12     202-8371     Spacer     1    
13     146-7453     Hose     178 cm (70.1 inch)    
14     5P-2230     Hose Clamp     2    



Illustration 1g01265377

New 247-9674 Pump Lines Gp

TH340B S/N:SLC853-UP




Illustration 2g01331539

Old Pump Lines Group

TH340B S/N:SLC700-852

TH350B

Refer to Table 3 for the parts in order to convert the TH350B S/N:SLD1000-1563 machines to the new hose.

Table 3
TH350B Required Parts    
Item     Part Number     Description     Qty    
1     265-5316     Suction Hose     1    
2     5P-4868     Hose Clamp     1    
3     6V-1581     Clip     1    
4     8T-4185     Bolt     1    
5     7X-7729     Washer     1    
6     6V-1582     Clip     1    
7     8T-4183     Bolt     4    
8     4J-0524     O-Ring Seal     1    
9     8T-4223     Hard Washer     4    
10     262-5627     Tube As     1    
11     5P-0597     Hose Clamp     1    
12     202-8371     Spacer     1    
13     146-7453     Hose    
200 cm (78.7 inch)    
14     5P-2230     Hose Clamp     2    



Illustration 3g01265390

New 247-9674 Pump Lines Gp

TH350B S/N:SLD1564-UP




Illustration 4g01331542

Old Pump Lines Group

TH350B S/N:SLD1000-1563

TH355B and TH360B

Refer to Table 4 for the parts in order to convert the TH360B S/N:SLE3000-4985 and TH355B S/N:JRK1-592 machines to the new hose.

Table 4
TH355B and TH360B Required Parts    
Item     Part Number     Description     Qty    
1     265-5316     Suction Hose     1    
2     5P-4868     Hose Clamp     1    
3     6V-1581     Clip     1    
4     8T-4185     Bolt     1    
5     7X-7729     Washer     1    
6     6V-1582     Clip     1    
7     8T-4183     Bolt     4    
8     4J-0524     O-Ring Seal     1    
9     8T-4223     Hard Washer     4    
10     262-5627     Tube As     1    
11     5P-2230     Hose Clamp     1    
12     130-1433     Spacer     1    
13     146-7453     Hose    
207 cm (81.5 inch)    
14     5P-2230     Hose Clamp     2    



Illustration 5g01265469

New 247-9633 Pump Lines Gp

TH360B S/N:SLE4986-UP and TH355B S/N:JRK592-UP




Illustration 6g01331545

Old Pump Lines Group

TH360B S/N:SLE3000-4985 and TH355B S/N:JRK1-592

TH460B and TH560B

Refer to Table 5 for the parts in order to convert the TH460B S/N:SLF1-2527 and TH560B S/N:SLG1-1554 machines to the new hose.

Table 5
TH460B and TH560B Required Parts    
Item     Part Number     Description     Qty    
1     265-9176     Suction Hose     1    
2     5P-4868     Hose Clamp     1    
3     6V-1581     Clip     1    
4     8T-4182     Bolt     1    
5     7X-7729     Washer     1    
6     6V-1582     Clip     1    
7     8T-4183     Bolt     4    
8     4J-0527     O-Ring Seal     1    
9     8T-4223     Hard Washer     4    
10     262-7595     Tube As     1    
11     5P-0597     Hose Clamp     1    
12     155-6400     Spacer     1    
13     146-7453     Hose    
207 cm (81.5 inch)    
14     5P-2230     Hose Clamp     2    



Illustration 7g01265484

New 208-1200 Pump Lines Gp

TH460B S/N:SLF2528-UP and TH560B S/N:SLG1555-UP




Illustration 8g01331566

Old Pump Lines Group

TH460B S/N:SLF1-2527 and TH560B S/N:SLG1-1554

TH580B

Refer to Table 6 for the parts in order to convert the TH580B S/N:SLH1-1131 machines to the new hose.

Table 6
TH580B Required Parts    
Item     Part Number     Description     Qty    
1     265-9171     Suction Hose     1    
2     5P-4868     Hose Clamp     1    
3     6V-1581     Clip     1    
4     7X-0818     Bolt     1    
5     7X-7729     Washer     1    
6     6V-1582     Clip     1    
7     8T-4183     Bolt     4    
8     4J-0524     O-Ring Seal     1    
9     8T-4223     Hard Washer     4    
10     262-5765     Tube As     1    
11     5P-0597     Hose Clamp     1    
13     146-7453     Hose    
323 cm (127.2 inch)    
14     9M-7958     Hose Clamp     2    



Illustration 9g01265495

New 225-1248 Pump Lines Gp

TH580B S/N:SLH1132-UP




Illustration 10g01331596

Old Pump Lines Group

TH580B S/N:SLH1-1131

Additional Parts for All Models

A piece of trim is required in order to prevent cuts or scraps to the new hose.

Table 7
Additional Parts    
Item     Part Number     Description     Qty    
A     5P-5854     Edge Trim    
24 cm (9.5 inch)    



Illustration 11g01265507

5P-5854 Edge Trim

Place 5P-5854 Edge Trim on the rear of the guard for the tank. The guard for the tank is beneath the cab.

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