C4.4 and C6.6 Industrial Engines and Engines for Caterpillar Built Machines Caterpillar


E194 High Exhaust Temperature

Usage:

C4.4 444
Conditions Which Generate This Code:

The Electronic Control Module (ECM) monitors the following parameters in order to estimate the exhaust temperature:

  • Intake manifold air temperature

  • Barometric pressure

  • Engine speed

High intake manifold air temperature, high altitude operation, and high engine loads can cause the exhaust temperature to increase to a level that may damage the components of the exhaust system. When this occurs, the ECM derates the engine in order to reduce the exhaust temperature. This protects the components of the exhaust system from damage.

System Response:

If equipped, the warning lamp may come on and the event code will be logged.

Engine power is reduced.

Test Step 1. Determine the Operating Conditions

Determine if the engine was under heavy load or the engine is operating at a high altitude.

Expected Result:

The event occurred because of abnormal engine operation.

Results:

  • OK - The event occurred because of abnormal engine operation. Clear the logged event and return the engine to service.STOP

  • Not OK - The event indicates an engine fault. If the engine is equipped with an air-to-air aftercooler, proceed to Test Step 2.

Test Step 2. Check the Air-to-Air Aftercooler (ATAAC) (if equipped)

The intake manifold air temperature can increase if the ATAAC is obstructed. Check the fins of the ATAAC for obstructions.

Expected Result:

The fins of the ATAAC are obstructed.

Results:

  • OK - The fins of the ATAAC are obstructed.

    Repair: Clean the fins of the ATAAC. Clear the event. Refer to the OEM manual for the ATAAC. Return the engine to service.

    STOP

  • Not OK - The fins of the ATAAC are clear of obstructions.

    STOP

Caterpillar Information System:

R1700G Load Haul Dump C11 Engine Supplement Turbocharger - Install
R1700G Load Haul Dump Braking System System Pressure - Release
R1700G Load Haul Dump Power Train Drive Shaft (Upper) - Remove and Install
R1700G Load Haul Dump Power Train Drive Shaft (Rear) - Remove and Install
R1700G Load Haul Dump Remote Control System Interface Control Module
R1700G Load Haul Dump Power Train Drive Shaft (Center) - Remove and Install
R1700G Load Haul Dump Remote Control System Receiver
2006/03/27 Special Instruction, REHS3122, "Procedure to Improve the Clearance of Heater Wiring" Is Now Available {1408}
Air Conditioning and Heating R134a for All Caterpillar Machines System Capacities for Refrigerant (Compactors)
Instructions for Installing an Intermittent Saw Arrangement{6000, 6319, 6543} Instructions for Installing an Intermittent Saw Arrangement{6000, 6319, 6543}
773E Off-Highway Truck Air System and Brakes Slack Adjuster (Rear Brakes)
R1700G Load Haul Dump Power Train Differential and Bevel Gear (Rear) - Install
795F AC and 795F AC XQ Off-Highway Truck Fast Fill Center Toggle Switch (Fast Fill Service Center)
773F and 775F Off-Highway Truck Power Train Oil Filter (Power Train)
3306C Engines for Caterpillar Built Machines Fuel Shutoff Solenoid
414E, 416E, 420E and 430E Backhoe Loaders Machine Systems Swing Cylinder - Remove and Install
777F Off-Highway Truck Steering System Check and Relief Valve (Steering)
IT38H Integrated Toolcarrier and 938H Wheel Loader Capacities (Refill)
EquipmentManager Dealer Administrator Manual Health Watch
Large Soil Compactors Fuel System{1250, 1251, 1274} Large Soil Compactors Fuel System{1250, 1251, 1274}
C27 and C32 Engines for Caterpillar Built Machines Piston and Rings - C32 Engines
773F and 775F Off-Highway Truck Power Train Bypass Switch (Power Train Oil Filter)
773F and 775F Off-Highway Truck Power Train Transfer Gears
587R Pipelayer Backup Alarm - Test
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.