Instructions for Converting Harvester Head Saw to Intermittent Saw {5051, 5051, 5057, 6543} Caterpillar

Track Feller Buncher:

TK711 (S/N: 101210-UP)

TK721 (S/N: 102211-UP)

TK722 (S/N: 103206-UP)

TK732 (S/N: 104194-UP)

Introduction

This Special Instruction provides the necessary procedures for converting the Harvester Head Saw to an Intermittent Saw.

Do not perform any procedure in this publication or order any parts until you understand the information that is contained in this document.

Preparation of the Machine

1. Clean the machine. Cleaning the machine will help to prevent dirt from entering the hydraulic system when hydraulic components are being installed.

2. Start the engine. Fully extend the stick. Lower the attachment to the ground.

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NOTICE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids. Dispose of all fluids according to local regulations and mandates.

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Personal injury can result from contact with hot hydraulic oil and from contact with hydraulic oil that is under high pressure. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. The hydraulic oil pressure must be released before any service on the hydraulic system is performed or serious personal injury could occur. Verify that all of the work tools have been completely lowered to the ground. Release the hydraulic oil pressure at the hydraulic tank through the breaker relief valve when the breaker relief valve is cool enough to touch with your bare hand. Verify that the hydraulic oil is cool before you begin to remove any hydraulic components or hydraulic lines.

3. Release the oil pressure in all of the implement circuits (the boom, the stick and the attachment) before any of the hydraulic lines or any of the components are disconnected or removed. Procedure to release the pressure

   1. Shut off the engine and turn the switch to the ON position. Put the hydraulic lockout control in the UNLOCK position.

   2. Cycle all control levers through the full range of motion. This will release any pressure that might be present in the hydraulic system.

      Note: If the hydraulic circuit requires the activation of a switch for operation, activate the necessary switches for the hydraulic circuit.

   3. Open the hood for the engine compartment.

      Note: The switch for the hood is located underneath the right armrest on earlier models. The switch for the hood is located on the right hand console for the later models.

   4. Turn the start switch to the OFF position.

   5. Move the hydraulic lockout control to the LOCKED position.

      Note: When the hydraulic lockout control is in the LOCKED position no implements will function.

   6. Push down on the hydraulic tank breaker relief valve until all pressure is released.

   7. When the pressure in the hydraulic system has been released then the hydraulic oil lines and the components can be removed.

4. Drain the oil from the hydraulic oil tank in a suitable container for storage or disposal. The capacity of the hydraulic oil tank is 262 L (69.2 US gal).

Removal Procedure

Remove the Felling Head

Reference: For the correct procedures to remove the felling head, refer to Disassembly and Assembly, RENR6297, "TK711, TK721, TK722and TK732 Track Feller Bunchers Machine Systems", "Felling Head - Remove".

Remove the Stick

Reference: For the correct procedures to remove the stick, refer to Disassembly and Assembly, RENR6297, "TK711, TK721, TK722, and TK732 Track Feller Bunchers Machine Systems", "Stick - Remove".

Remove the Boom

Reference: For the correct procedures to remove the boom, refer to Disassembly and Assembly, RENR6297, "TK711, TK721, TK722, and TK732 Track Feller Bunchers Machine Systems", "Boom - Remove".

Remove the Joystick Control Gp

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Illustration 1	g01185410

1. Remove cover (1) and mounting bolts (2) from both joystick controls. Disconnect the wiring harnesses from both joystick controls and remove the joystick controls.

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Illustration 2	g01178615
265-7988 Film

2. Remove the 265-7988 Film that is located on the inside of the right hand cab window.

Installation Procedure

Install the Boom and the Cylinder Group

Illustration 3	g01193141
(1) 212-8079 Debris Guard (2) Three 8T-4956 Bolt , three 8T-4223 Hard Washer and one 212-8092 Plate (3) One 228-6690 Spacer , one 8T-4780 Bolt , one 8T-4123 Plated Washer , one 107-3157 Washer , one 212-8097 Pin As , one 2J-0564 Locknut and one 212-8082 Washer (4) One 212-8091 Plate , two 8T-4223 Hard Washers and two 8T-4244 Nuts (5) Two 212-8085 Pin As , two 107-3157 Washer , two 8T-4123 Plated Washer and two 8T-4780 Bolt (6) One 212-8090 Tube As , two 212-8086 Collar , two 212-8087 Grommet and two 3B-8603 Socket Setscrew (7) One 258-5533 Boom As (8) Two 093-0090 Shim , two 7Y-3355 Shim and two 093-0122 Shim (9) Two 093-0115 Shim , two 7Y-2498 Shim and two 093-0083 Shim (10) 212-8080 debris guard , one 212-8092 Plate , three 8T-4223 Hard Washer and three 8T-4244 Nut

Illustration 4	g01193201
(11) Four 101-7396 Bolt , one 1P-3702 Rectangular Seal , one 218-2978 Manifold and one 148-8327 Connector As (12) 215-9097 Hydraulic Cylinder Gp (13) 220-8661 Plate , one 8T-4192 Bolt , one 8T-4223 Hard Washer , one 148-8376 Elbow As and one 2P-1293 Locknut (14) Four 8T-4121 Hard Washer , four 8T-4196 Bolt , one 228-4926 Support and one 220-8661 Plate (15) 233-2356 Hose As (16) Four 101-7396 Bolt , one 1P-3702 Rectangular Seal , one 218-2978 Manifold and one 148-8327 Connector As (17) One 8T-4223 Hard Washer , one 8T-4139 Bolt , one 6V-1874 Grommet , one 5P-7469 Clip and one 5P-7468 Clip

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Illustration 5	g01200714

1. Attach a suitable lifting device to boom (1), as shown. Place a protective cover over the exposed cylinder head valves. Install the boom. Install the pin for the boom. The weight of the boom is approximately 1360 kg (3000 lb). The weight of the pin is approximately 56 kg (125 lb).

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Illustration 6	g01200712

2. Install oil filler cap (18). Slide clip (19) into position. Tighten bolt (20) that holds clip (19) .

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Illustration 7	g01200709

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Illustration 8	g01026345

3. Install engine valve cover (22) and install bolts (21). Install bolts (21) in the following sequence. A, B, C, D, E, F, G, H, I, J and K

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Illustration 9	g01200705

4. Install coolant reservoir (23). Install bolt (24) .

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Illustration 10	g01200698

5. Attach a suitable lifting device by using Tooling (A) to boom cylinder (25), as shown. Use Tooling (A) in order to raise the rod end of boom cylinder (25). Raise boom cylinder (25) into position. Install any shims that may have been present during removal. Check the lateral clearance. The maximum lateral clearance should be 1.6 mm (0.0630 inch). Install pin assembly and install bolt (5). See illustration 3 for pin assembly and bolt (5) part number.

Install the Stick and the Cylinder Group

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Illustration 11	g01193431
(26) Two 7Y-2498 Shim , two 093-0083 Shim and two 093-0115 Shim (27) One 212-8076 Plate , three 8T-4223 Hard Washer and three 8T-4956 Bolt (28) Two 212-8121 Guard , eight 8T-4121 Hard Washer and eight 8T-4137 Bolt (29) One 107-3157 Washer , one 8T-4123 Plated Washer , one 8T-4780 Bolt and one 212-8078 Pin As (30) Four 213-0100 Plate As , sixteen 8T-4139 Bolt and sixteen 8T-4223 Hard Washer Illustration shows three of the four locations. (31) One 258-5544 Stick and Bearing As (32) One 107-3157 Washer , one 8T-4123 Plated Washer , one 8T-4780 Bolt , one 212-8078 Pin As , two 093-0115 Shim , two 093-0083 Shim and two 7Y-2498 Shim

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Illustration 12	g01193221
(33) One 218-2978 Manifold , one 1P-3702 Rectangular Seal , four 101-7396 Bolt and one 148-8327 Connector As (34) 233-2356 Hose As (35) 220-8661 Plate , one 8T-4192 Bolt , one 8T-4223 Hard Washer , one 148-8376 Elbow As and one 2P-1293 Locknut (36) 228-4925 Support , one 228-4926 Support , four 8T-4196 Bolt and four 8T-4121 Hard Washer (37) 5P-7468 Clip , one 5P-7469 Clip , one 6V-1874 Grommet , one 8T-4139 Bolt and one 8T-4223 Hard Washer (38) 215-9092 Stick Cylinder Gp (39) 148-8327 Connector As , four 101-7396 Bolt , one 1P-3702 Rectangular Seal and one 218-2978 Manifold

1. Attach the components that are listed in Illustration 11 and 12.

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Illustration 13	g01201344

2. Attach a suitable lifting device to the stick. Install the stick. The weight of the stick is approximately 1225 kg (2700 lb). Install pin assembly (3) and shims (8) that are listed in Illustration 3. The maximum lateral clearance should be 1.6 mm (0.0630 inch).

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Illustration 14	g01201346

3. Attach a suitable lifting device to the stick cylinder, as shown. Install stick cylinder (38). The weight of the stick cylinder is approximately 255 kg (560 lb). Install pin assembly and shims (32) that are listed in illustration 11.

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Illustration 15	g01201347

4. Attach a suitable lifting device by using Tooling (A) to stick cylinder (38), as shown. Raise the head end of stick cylinder (38) into position. Install pin assembly (5) and shims (9) that are listed in illustration 3.

Install the Work tool Linkage and the Cylinder group

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Illustration 16	g01193220
(40) One 148-8327 Connector As , one 218-2978 Manifold , one 1P-3702 Rectangular Seal and four 101-7396 Bolt (41) 254-5457 Tilt Cylinder Gp (42) 215-3667 Guard As , four 8T-4121 Hard Washer and four 8T-4172 Bolt (43) 218-2978 Manifold , one 1P-3702 Rectangular Seal and one 148-8327 Connector As

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Illustration 17	g01193444
(44) One 8T-4170 Bolt and two 8T-4131 Nut (45) Two 093-0115 Shim , two 093-0083 Shim and two 7Y-2498 Shim (46) 228-4923 Pin (47) 213-0094 Link (48) 096-0854 Lip Seal (49) 213-0095 Link (50) 212-8075 Link (51) Two 093-0118 Shim , two 093-0086 Shim and two 7Y-2496 Shim (52) 228-4924 Pin

1. Attach the components that are listed in Illustration 16 and 17.

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Illustration 18	g01201474

1. Install a suitable lifting device. Install the tilt cylinder (41). The weight of the tilt cylinder is approximately 255 kg (560 lb). Install pin (29) and shim (26) for the head end of the tilt cylinder.

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Illustration 19	g01201473

1. Attach a suitable lifting device to link assembly (50). Place link assembly (50) in position.

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Illustration 20	g01201471

2. Raise and support link (49). Install shims (51). Install pin (52). Use two people in order to install pin (52). The maximum lateral clearance should be 1.6 mm (.063 inch).

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Illustration 21	g01201469

3. Install upper pin (46) and install shims (45).

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Illustration 22	g01201468

4. Install link (47). Use two people in order to install link (47). Install nuts and bolts (44) .

Install Valve Mounting Gp

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Illustration 23	g01193560
(1) 242-4240 Valve (2) 242-3273 Manifold (3) One 8T-8987 Elbow , one 2S-4078 Seal and one 5K-9090 O-Ring Seal (4) One 9S-8008 Plug and one 3D-2824 O-Ring Seal (5) Location for six 8T-4198 Bolts , six 8T-4121 Washers and two 1P-3703 Rectangular Seals (6) One 8T-6451 Elbow and one 3D-2824 O-Ring Seal (7) One 6V-8733 Union and two 6V-9746 O-Ring Seals (8) Location for two 1P-4578 Half Flange , four 8T-4121 Washers , four 8T-4196 Bolts and one 4J-0522 O-Ring Seal (9) Locations for two 6V-8724 Elbows , two 6V-8397 O-Ring Seals and two 3J-1907 O-Ring Seals (10) Location for two 9S-4191 Plugs and two 3J-1907 O-Ring Seals (11) 161-6858 Hose (12) 258-6705 Hose (13) 258-6713 Hose (14) Location for two 6V-0400 Half Flange , four 8T-4223 Washers , four 8T-4184 Bolts and one 1P-3703 Rectangular Seal (15) 271-6430 Hose (16) 258-6700 Hose (17) 258-6707 Hose (18) Location for four 8T-9403 Half Flange , eight 8T-4121 Washers , eight 8T-4182 Bolts , two 1P-3702 Rectangular Seals and two 5P-0046 Cover

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Illustration 24	g01194048
(19) One 9S-6130 Plug and one 2S-4078 O-Ring Seal (20) 148-0903 Hose (21) 140-1701 Hose (22) 271-7358 Hose (23) Location for two 127-4837 Clips and one 144-6734 Bolt and one 8T-4121 Washer (24) 9S-4191 Plug and one 3J-1907 O-Ring Seal (25) One 6V-9182 Elbow , one 7M-8485 O-Ring Seal and one 6V-9746 O-Ring Seal (26) Two 6V-8724 Elbow , two 6V-8397 O-Ring Seal and two 3J-1907 O-Ring Seal (27) One 6V-9850 Elbow and one 6V-8397 O-Ring Seal (28) 148-8309 Adapter and one 3D-2824 O-Ring Seal

1. Attach the components that are listed in Illustration 23 and 24.

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Illustration 25	g01166175
Right side view of boom (17) 258-6707 Hose (29) 258-1085 Hose (30) 256-0486 Hose (31) 258-6709 Hose (32) 256-0485 Hose (33) 271-6429 Hose (34) 258-6711 Hose (35) 256-0489 Hose (36) 6V-9833 Cap (A) One 6V-8998 Union , two 5K-9090 O-Ring Seals , two 225-5473 Reducers and one 6V-9172 Bulkhead Nut (B) One 110-9160 Union , two 6V-8400 O-Ring Seals and one 6V-9173 Bulkhead Nut (C) One 6V-8997 Union , two 6V-9746 O-Ring Seals , two 221-1446 Reducers and one 2P-1293 Bulkhead Nut

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Illustration 26	g01166971
Right side view of stick (33) 271-6429 Hose (34) 258-6711 Hose (35) 256-0489 Hose (37) 256-0485 Hose (38) 256-0486 Hose (39) 258-6709 Hose (40) 6V-9833 Cap (41) Two 6V-9834 Caps (42) Location for two plates (B) One 110-9160 Union , two 6V-8400 O-Ring Seals and one 6V-9173 Bulkhead Nut (C) One 6V-8997 Union , two 6V-9746 O-Ring Seals , two 221-1446 Reducers and one 2P-1293 Bulkhead Nut (D) One 6V-8998 Union , two 5K-9090 O-Ring Seals and one 6V-9172 Bulkhead Nut

1. Attach the components that are listed in Illustration 25 and 26.

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Illustration 27	g01166228
(15) 271-6430 Hose (29) 258-1085 Hose (43) 8T-3611 Connector , one 2S-4078 O-Ring Seal and one 6V-8400 O-Ring Seal (44) Location for eight 7X-2549 Bolts and eight 8T-4223 Washers (45) Location for two 253-2619 Manifolds and two 4J-0522 O-Ring Seal (46) 143-4281 Elbow , one 2S-4078 O-Ring Seal and one 5K-9090 O-Ring Seal (47) Reconnect 222-0529 Hose .

1. Install the components that are listed in Illustration 27.

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Illustration 28	g01163934
(11) 161-6858 Hose (12) 258-6705 Hose (16) 258-6700 Hose (48) Location for one 6V-8635 Connector , one 7M-8485 O-Ring Seal and one 5K-9090 O-Ring Seal (49) 7D-1553 Clip (50) Location for one 193-9230 Check Valve , one 6V-9746 O-Ring Seal and one 3D-2824 O-Ring Seal (51) 161-1818 Hose (52) 222-5781 Manifold (53) Location for one 127-9323 Bracket , one 8D-9671 Clip , one 8T-4137 Bolt and one 8T-4121 Washer

1. Install the components that are listed in Illustration 28.

   Note: Route hoses (11) and (12) through existing 7D-1553 Clip (49) .

   Note: Detach hose (51) from manifold (52) in order to install check valve and O-ring seals (50) .

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Illustration 29	g01166375
(11) 161-6858 Hose (54) 6V-9843 Tee and two 6V-8397 O-Ring Seal

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Illustration 30	g01166479
(20) 148-0903 Hose (21) 140-1701 Hose (55) 6V-8781 Tee , one 3J-1907 O-Ring Seal and one 6V-8397 O-Ring Seal (56) 2P-8421 Adapter and one 3D-2842 O-Ring Seal (57) 6V-8636 Connector , one 3J-1907 O-Ring Seal and one 6V-8397 O-Ring Seal (58) 6V-9843 Tee and two 6V-8397 O-Ring Seals (59) 6V-9850 Elbow and one 6V-8397 O-Ring Seal (60) 9X-6279 Socket Setscrew (61) 117-6105 Hose

Note: Remove the plug in order to install socket setscrew (60). Install 9X-6279 Socket Setscrew before applying suction to the hydraulic tank. Suction on the hydraulic tank may pull the screw into the system.

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Illustration 31	g01166492
(12) One 258-6705 Hose (22) One 271-7358 Hose (61) One 6V-9853 Elbow and one 6V-9746 O-Ring Seal (62) One 6V-9839 Swivel Tee and two 6V-9746 O-Ring Seal (63) One 6V-9850 Elbow and one 6V-8397 O-Ring Seal (64) One 6V-8636 Connector , one 3J-1907 O-Ring Seal and one 6V-8397 O-Ring Seal (65) One 271-7357 Hose and one 6V-9746 O-Ring Seal

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Illustration 32	g01166497
(13) 258-6713 Hose (14) 8W-6687 Hose (15) 225-5476 Hose (66) One 6V-8997 Union , two 6V-9746 O-Ring Seals , one 8P-8701 Washer and one 2P-1293 Locknut

2. Attach the components that are listed in Illustration 29,30, 31 and 32.

Install the Grease Lines Group

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Illustration 33	g01194495
(1) Seven 3B-8489 Grease Fitting (2) One 4M-5317 Reducing Bushing (3) Two 4M-8973 Elbow (4) One 4D-6466 Clip , one 8T-4121 Hard Washer and one 8T-4133 Nut (5) Two 240-0337 Hose As (6) One 240-0338 Hose As (7) Two 4K-8864 Clip , two 8T-4121 Hard Washer and two 8T-4133 Nut

1. Attach the components that are listed in Illustration 33.

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Illustration 34	g01197909
(8) Two 4K-8864 Clip , two 8T-4121 Hard Washer and two 8T-4133 Nut (9) Two 2R-1939 Clip , two 8T-4121 Hard Washer and two 8T-4133 Nut (10) Three 4D-6466 Clip ,Three 8T-4121 Hard Washer and Three 8T-4133 Nut (11) One 240-0333 Hose As (12) One 3B-6552 Elbow (13) One 240-0335 Hose As (14) One 4M-5317 Reducing Bushing (15) One 4K-8864 Clip , one 8T-4121 Hard Washer and one 8T-4133 Nut (16) One 240-0336 Hose As (17) Two 6V-4245 Elbow (18) One 240-0335 Hose As (19) Five 3B-8489 Grease Fitting

1. Attach the components that are listed in Illustration 34.

Install the Front Lines Group

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Illustration 35	g01195397
(1) Forty 8T-4182 Bolt , forty 8T-4142 Bolt , ten 1P-3702 Rectangular Seal and twenty 8T-9403 Half Flange (2) One 256-0495 Hose As (3) One 225-5592 Plate , one 153-6262 Union and one 6V-9172 Nut (4) Two 8T-9403 Half Flange , four 105-3477 Bolt , one 1P-3702 Rectangular Seal and four 8T-4142 Bolt (5) One 256-0495 Hose As (6) One 256-0495 Hose As and two 205-0831 Identification Tag (7) One 256-0495 Hose As and two 205-0831 Identification Tag (8) One 256-0495 Hose As and two 205-0832 Identification Tag (9) One 256-0495 Hose As and two 205-0834 Identification Tag (10) One 256-0495 Hose As and two 205-0835 Identification Tag (11) One 256-0495 Hose As and two 205-0833 Identification Tag

1. Attach the components that are listed in Illustration 35.

Install Boom Lines Gp

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Illustration 36	g01195437
(1) One 256-0485 Hose As and two 205-0835 Identification Tag (2) 256-0485 Hose As (3) One 256-0485 Hose As and two 205-0833 Identification Tag (4) One 256-0485 Hose As and two 205-0831 Identification Tag (5) One 256-0485 Hose As (6) One 256-0486 Hose As (7) One 6V-8998 Union , two 225-5473 Reducer , two 5K-9090 O-Ring Seal and one 6V-9172 Nut (8) 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut (9) 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut and one 221-1446 Reducer (10) 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut (11) 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut and two 221-1446 Reducer (12) 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut

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Illustration 37	g01195406
(13) One 256-0485 Hose As and two 205-0834 Identification Tag (14) 256-0485 Hose As (15) One 256-0485 Hose As and two 205-0832 Identification Tag (16) One 256-0485 Hose As and two 205-0830 Identification Tag (17) One 256-0485 Hose As (18) One 256-0485 Hose As and two 205-0829 Identification Tag (19) One 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut and one 221-1446 Reducer (20) One 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut (21) One 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut and one 221-1446 Reducer (22) One 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut (23) One 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut and one 221-1446 Reducer (24) One 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut

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Illustration 38	g01195446
(25) One 6V-8998 Union , two 225-5473 Reducer , two 5K-9090 O-Ring Seal and one 6V-9172 Nut (26) One 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut (27) One 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut and one 221-1446 Reducer (28) One 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut (29) One 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut and two 221-1446 Reducer (30) One 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut

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Illustration 39	g01204430
(31) One 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut and one 221-1446 Reducer (32) One 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut (33) One 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut and one 221-1446 Reducer (34) One 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut (35) One 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut and one 221-1446 Reducer (36) One 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut

1. Attach the components that are listed in Illustration 36, 37, 38 and 39.

Install Stick lines Gp

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Illustration 40	g01199109
(37) Two 205-0835 Identification Tag and one 256-0489 Hose As (38) 256-0487 Hose As (39) Two 205-0833 Identification Tag and one 256-0489 Hose As (40) Two 205-0831 Identification Tag and one 256-0489 Hose As (41) One 256-0489 Hose As (42) One 256-0489 Hose As

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Illustration 41	g01204316
(43) Two 205-0834 Identification Tag and one 256-0489 Hose As (44) One 256-0488 Hose As (45) One 256-0489 Hose As and one 205-0832 Identification Tag (46) Two 205-0830 Identification Tag and one 256-0489 Hose As (47) One 256-0490 Hose As (48) Two 205-0829 Identification Tag and one 256-0489 Hose As

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Illustration 42	g01204302
(39) Two 205-0833 Identification Tag and one 256-0489 Hose As (40) Two 205-0831 Identification Tag and one 256-0489 Hose As (46) Two 205-0830 Identification Tag and one 256-0489 Hose As (48) Two 205-0829 Identification Tag and one 256-0489 Hose As (49) One 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut (50) One 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut , one 221-1446 Reducer , one 6V-8556 Nut , one 6V-8398 O-Ring Seal and one 6V-8942 O-Ring Reducer (51) One 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut , one 6V-8556 Nut , one 6V-8556 Nut , one 6V-8398 O-Ring Seal and one 6V-8942 O-Ring Reducer (52) One 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut , one 6V-8398 O-Ring Seal , one 6V-8942 O-Ring Reducer , one 6V-8556 Nut and two 222-6388 Reducer (53) One 2P-1293 Locknut , one 6V-8997 Union and two 6V-9746 O-Ring Seal (54) 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut and two 221-1446 Reducer (55) One 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut (56) One 6V-8997 Union , two 6V-9746 O-Ring Seal , one 2P-1293 Locknut and two 222-6388 Reducer (57) 256-0485 Hose As and two 205-0833 Identification Tag (58) 256-0485 Hose As and one 205-0831 Identification Tag (59) 256-0485 Hose As and two 205-0830 Identification Tag (60) 256-0485 Hose As and two 205-0829 Identification Tag

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Illustration 43	g01195555
(37) Two 205-0835 Identification Tag and one 256-0489 Hose As (43) Two 205-0834 Identification Tag and one 256-0489 Hose As (45) One 256-0489 Hose As and two 205-0832 Identification Tag (61) One 6V-8997 Union , two 6V-9746 O-Ring Seal and one 2P-1293 Locknut (62) Two 221-1446 Reducer , one 2P-1293 Locknut , one 6V-8997 Union and two 6V-9746 O-Ring Seal (63) One 2P-1293 Locknut , one 6V-8997 Union and two 6V-9746 O-Ring Seal (64) 256-0485 Hose As and two 205-0832 Identification Tag (65) 256-0485 Hose As and two 205-0835 Identification Tag (66) 256-0485 Hose As and two 205-0834 Identification Tag (67) One 2P-1293 Locknut , one 6V-8997 Union and two 6V-9746 O-Ring Seal (68) One 6V-8997 Union , two 6V-9746 O-Ring Seal , two 221-1446 Reducer , one 6V-8942 O-Ring Reducer , one 6V-8556 Nut , one 2P-1293 Locknut and one 6V-8398 O-Ring Seal (69) One 6V-8398 O-Ring Seal , one 6V-8942 O-Ring Reducer , one 6V-8556 Nut , one 2P-1293 Locknut , one 6V-8997 Union and two 6V-9746 O-Ring Seal

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Illustration 44	g01195554
(41) One 256-0489 Hose As (42) One 256-0489 Hose As (47) One 256-0490 Hose As

1. Attach the components that are listed in Illustration 40, 41, 42, 43 and 44.

Install Wiring Gp

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Illustration 45	g01194537
(1) One 222-9162 Lighting Harness As (2) One 219-6485 Flood Lamp Gp (3) Two 9C-2741 Spacer , two 8T-4185 Bolt , two 8T-4121 Hard Washer and two 5P-9297 Clip

1. Attach the components that are listed in Illustration 45.

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Illustration 46	g01159094
259-1068 Film

2. Attach the 259-1068 Film to the inside of the right hand cab window.

3. Load the application software for a intermittent saw configuration onto your MDM Display.
   • 260-0873 TK English/Spanish

   • 260-0874 TK English/French

   Reference: For information on loading software, refer to Systems Operation, RENR6345, "IQAN Monitoring & Control System" Flash Software or Upgrading the IQAN Machine System.