IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Machine Systems Caterpillar


Piston Pump (Brake, Hydraulic Fan) - Install

Usage:

950H J5J

Installation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
FT-1114  Vacuum Cap 
5P-0306 Vacuum Transducer 
6V-4142 Fitting 
5K-5068 Fitting 

Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.



    Illustration 1g01178981

  1. Install key (18) onto shaft (19).


    Illustration 2g01179002

  2. Raise the temperature of bearing (17) and install bearing (17) on gear (15).


    Illustration 3g01179001


    Illustration 4g01178977

  3. Install gear (15) and the bearing into flange (16).

  4. Install flange (16), gear (15), and the bearing onto the shaft of the piston pump.

  5. Install bolts (14).


    Illustration 5g01178976

  6. Install nut (13). Tighten nut (13) to a torque of 115 ± 20 N·m (85 ± 15 lb ft).


    Illustration 6g01178978

  7. With the help of another person, position piston pump (12) and install bolts (11). The weight of piston pump (12) is approximately 29 kg (65 lb).


    Illustration 7g01178995

  8. Install bracket (10).


    Illustration 8g01178975

  9. Connect hose assemblies (5), (6), (8), and (9).

  10. Connect tube assembly (7).


    Illustration 9g01178974

  11. Install tube (4) and connect hose (3).

  12. Install fuel filters (1) and (2).


    Illustration 10g01165944

  13. Remove Tooling (A) from the hydraulic tank.


    Illustration 11g01873213


    Illustration 12g01873215


    NOTICE

    To avoid system damage, make sure that the hydraulic pump is properly filled with hydraulic oil before start-up.


  14. In order to fill the case of the implement pump, the steering pump, and the fan pumps, fully open the fill valve that is located between the hydraulic tank and the implement pump. Refer to illustration 11.

  15. Attach a purge line to the pressure tap that is located in the case drain line above the fan pump. Refer to illustration 12.

  16. Begin filling the hydraulic tank with oil. Once oil begins to flow out of the purge line, remove the purge line and fully close the fill valve.

  17. Continue to fill the hydraulic tank to the correct level. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".

    Note: During initial start-up, the engine should never run higher than low idle until the hydraulic system has been cycled and the hydraulic tank oil level has been readjusted to the correct level.

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