AP1055D and BG2455D Asphalt Pavers Engine Supplement Caterpillar


Radiator, Air Cooler, and Hydraulic Oil Cooler - Install

Usage:

AP-1055D A6P

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7575     Link Bracket     3    



    Illustration 1g01135175

  1. Install hydraulic oil cooler (40), radiator (41) and bolts (45). The weight of hydraulic oil cooler (40) is approximately 60 kg (132 lb). The weight of radiator (41) is approximately 40 kg (88 lb).



    Illustration 2g01135115

  1. Install horn (43) and bolt (44) .



    Illustration 3g01135102

  1. Install bolts (42) in radiator (41) .

  1. Install bolts (39) in hydraulic oil cooler (40) .



    Illustration 4g01135090

  1. Install air cooler (38) and bolts (37) .



    Illustration 5g01135068

  1. Install fan guard (35) and bolts (36) .



    Illustration 6g01134782



    Illustration 7g01135057

  1. Attach a suitable lifting device to radiator and cooler group (33) .

  1. Install radiator and cooler group (33) and bolts (34). The weight of radiator and cooler group (33) is approximately 304 kg (670 lb).



    Illustration 8g01134772

  1. Connect hose assemblies (32) .



    Illustration 9g01134765

  1. Reposition coolant tank (29) and install bolts (28) .

  1. Connect hose (30) and tighten clamp (31) .



    Illustration 10g01134749

  1. Connect hose assemblies (27) .



    Illustration 11g01134740

  1. Connect hose assembly (24) .

  1. Connect lower radiator hose (26) and tighten clamp (25) .



    Illustration 12g01134705

  1. Connect hose (22) and tighten clamp (23) .

  1. Connect upper radiator hose (21) and tighten clamp (20) .



    Illustration 13g01134698

  1. Connect harness assembly (19) .



    Illustration 14g01134685

  1. Install hose assembly (18) and nut (17) .



    Illustration 15g01134668

  1. Reposition hose assembly (16) and install bolt (15) .

  1. Reposition harness assembly (13) and install bolt (14) .



    Illustration 16g01134644

  1. Connect harness assembly (13) .



    Illustration 17g01134634

  1. Attach Tooling (A) and a suitable lifting device to housing (11). Install housing (11) on the machine. The weight of housing (11) is approximately 82 kg (180 lb).



    Illustration 18g01134626

  1. Install bolts (12) in housing (11) .



    Illustration 19g01134599

  1. Install cover (9) and bolts (8) .

  1. Tighten clamp (10) on the air cleaner tube.



    Illustration 20g01134430

  1. Install bolts (7) .



    Illustration 21g01134429

  1. Install bolts (6) .



    Illustration 22g01134424

  1. Install cover (3) and the bolts. Close cover (3) .

  1. Install evacuation tube (4) and bolts (5) .



    Illustration 23g01132026

  1. Connect hose (1) and tighten hose clamp (2) .

  1. Fill the hydraulic tank with oil. Refer to Operation and Maintenance for the correct procedure.

  1. Fill the cooling system with coolant. Refer to Operation and Maintenance for the correct procedure.

End By:

  1. Install the muffler. Refer to Disassembly and Assembly, "Exhaust (Muffler) - Remove and Install".
  2. Install the batteries. Refer to Disassembly and Assembly, "Battery - Remove and Install".

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