Radiator, Air Cooler, and Hydraulic Oil Cooler - Install
Installation Procedure
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Required Tools     | |||
---|---|---|---|
Tool     | Part Number     | Part Description     | Qty     |
A     | 138-7575     | Link Bracket     | 3     |
- Install hydraulic oil cooler (40), radiator (41) and bolts (45). The weight of hydraulic oil cooler (40) is approximately 60 kg (132 lb). The weight of radiator (41) is approximately 40 kg (88 lb).
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Illustration 1 | g01135175 |
- Install horn (43) and bolt (44) .
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Illustration 2 | g01135115 |
- Install bolts (42) in radiator (41) .
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Illustration 3 | g01135102 |
- Install bolts (39) in hydraulic oil cooler (40) .
- Install air cooler (38) and bolts (37) .
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Illustration 4 | g01135090 |
- Install fan guard (35) and bolts (36) .
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Illustration 5 | g01135068 |
- Attach a suitable lifting device to radiator and cooler group (33) .
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Illustration 6 | g01134782 |
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Illustration 7 | g01135057 |
- Install radiator and cooler group (33) and bolts (34). The weight of radiator and cooler group (33) is approximately 304 kg (670 lb).
- Connect hose assemblies (32) .
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Illustration 8 | g01134772 |
- Reposition coolant tank (29) and install bolts (28) .
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Illustration 9 | g01134765 |
- Connect hose (30) and tighten clamp (31) .
- Connect hose assemblies (27) .
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Illustration 10 | g01134749 |
- Connect hose assembly (24) .
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Illustration 11 | g01134740 |
- Connect lower radiator hose (26) and tighten clamp (25) .
- Connect hose (22) and tighten clamp (23) .
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Illustration 12 | g01134705 |
- Connect upper radiator hose (21) and tighten clamp (20) .
- Connect harness assembly (19) .
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Illustration 13 | g01134698 |
- Install hose assembly (18) and nut (17) .
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Illustration 14 | g01134685 |
- Reposition hose assembly (16) and install bolt (15) .
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Illustration 15 | g01134668 |
- Reposition harness assembly (13) and install bolt (14) .
- Connect harness assembly (13) .
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Illustration 16 | g01134644 |
- Attach Tooling (A) and a suitable lifting device to housing (11). Install housing (11) on the machine. The weight of housing (11) is approximately 82 kg (180 lb).
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Illustration 17 | g01134634 |
- Install bolts (12) in housing (11) .
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Illustration 18 | g01134626 |
- Install cover (9) and bolts (8) .
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Illustration 19 | g01134599 |
- Tighten clamp (10) on the air cleaner tube.
- Install bolts (7) .
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Illustration 20 | g01134430 |
- Install bolts (6) .
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Illustration 21 | g01134429 |
- Install cover (3) and the bolts. Close cover (3) .
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Illustration 22 | g01134424 |
- Install evacuation tube (4) and bolts (5) .
- Connect hose (1) and tighten hose clamp (2) .
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Illustration 23 | g01132026 |
- Fill the hydraulic tank with oil. Refer to Operation and Maintenance for the correct procedure.
- Fill the cooling system with coolant. Refer to Operation and Maintenance for the correct procedure.
End By:
- Install the muffler. Refer to Disassembly and Assembly, "Exhaust (Muffler) - Remove and Install".
- Install the batteries. Refer to Disassembly and Assembly, "Battery - Remove and Install".
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