2005/01/10 Caterpillar


New Duo-Cone Seal Groups Are Now Used On Arctic Applications {7561}

Usage:

D9N 1JD
Pipelayer:
583R (S/N: 2XS1-UP)
Track-Type Tractor:
D10N (S/N: 2YD1-UP; 3SK1-UP)
D10R (S/N: 3KR1-UP; AKT1-UP)
D11N (S/N: 4HK1-UP; 74Z1-UP)
D11R (S/N: AAF1-UP; 8ZR1-UP; 9TR1-UP; 9XR1-UP; 7PZ1-UP)
D8L (S/N: 4FB1-UP; 7YB1-UP; 7JC1-UP; 53Y1-UP)
D8N (S/N: 9TC1-UP; 1XJ1-UP; 5TJ1-UP; 7TK1-UP)
D8R Series II (S/N: AKA1-UP; 6YZ1-UP)
D8R (S/N: 7XM1-UP; 9EM1-UP)
D8T (S/N: KPZ1-UP)
D9N (S/N: 1JD1-UP; 5FJ1-UP; 6XJ1-UP)
D9R (S/N: JJB1-UP; ABK1-UP; ACL1-UP; 7TL1-UP; 8BL1-UP)

The toric material of the standard Duo-Cone seal that is used in D8R/N through D11R/N rollers and idlers is a low temperature nitrile compound. Field tests and lab tests have proven that this material is far superior in abrasion resistance in arctic applications over the former yellow silicone toric material. In temperatures that exceed -34 °C (-30 °F), the performance of the low temperature nitrile O-rings is excellent. The standard low temperature nitrile is replacing the former yellow silicone toric material in arctic application Duo-Cone seals in rollers and idlers.

The new Duo-Cone seals are adaptable to all of the rollers and idlers of the Track-Type Tractors that are listed above. The new seals are only adaptable to the idlers of the Pipelayer that is listed above.

The changes to the part numbers of the Duo-Cone seal group are listed in the following Table.

Table 1
Duo-Cone Seal Groups    
Model     Former Part Number     Description     New Part Number    
D11R/N Idler     161-7525     Duo-Cone Seal Gp     155-9879    
D11R/N Double Flange Roller     107-9621     Duo-Cone Seal Gp     162-7864    
D11R/N Single Flange Roller     107-9621     Duo-Cone Seal Gp     162-7864    
D10R/N Idler     107-9621     Duo-Cone Seal Gp     162-7864    
D10R/N Single Flange Roller     9W-8878     Duo-Cone Seal Gp     162-7863    
D10R/N Double Flange Roller     9W-8878     Duo-Cone Seal Gp     162-7863    
D9R/N Idler     9W-8878     Duo-Cone Seal Gp     162-7863    
D9R/N Single Flange Roller     107-4889     Duo-Cone Seal Gp     162-7862    
D9R/N Double Flange Roller     107-4889     Duo-Cone Seal Gp     162-7862    
D8R/N Front Idler
All D8L    
9W-8878     Duo-Cone Seal Gp     162-7863    
D8R/N Front Idler
All D8L
Landfill Application and Arctic Applications    
9W-8878     Duo-Cone Seal Gp     162-7863    
D8R/N Rear Idler and LGP     9W-8878     Duo-Cone Seal Gp     162-7863    
D8R/N Rear Idler and LGP
Landfill Applications and Arctic Applications    
9W-8878     Duo-Cone Seal Gp     162-7863    
D8R/N/L Single Flange Roller     107-4889     Duo-Cone Seal Gp     162-7862    
D8R/N/L Double Flange Roller     107-4889     Duo-Cone Seal Gp     162-7862    
583R Idler     9W-8878     Duo-Cone Seal Gp     162-7863    

Note: When rebuilding rollers and idlers use the new Duo-Cone seal gp for most applications, this includes arctic applications. The former silicon toric Duo-Cone seal groups will remain serviceable for use in applications that have extreme temperatures such as steel mills.

Roller groups and idler groups that contain the new Duo-Cone seal with the new toric material are now available for use in arctic applications.

Note: Arctic Rollers and Idlers also contain 5W-40 synthetic oil instead of the standard SAE30 oil.

Refer to the following table for the part numbers of the roller groups and the part numbers of the idler groups that contain the Duo-Cone seal with the new toric material that is used for arctic applications.

Table 2
Roller Groups and Idler Groups for Arctic Applications    
Model     Former Part Number     Description     New Part Number    
D11R/N     194-8636     Idler Group     245-9950    
D11R/N     150-1311     Track Roller Gp
Single Flange    
245-9951    
D11R/N     150-1312     Double Flange Track Roller     245-9952    
D10R/N     107-9617     Track Idler Gp     245-9947    
D10R/N     197-8493     Track Roller Gp
Single Flange    
245-9948    
D10R/N     197-8492     Double Flange Track Roller     245-9949    
D9R/N     107-2690     Track Idler Gp     245-9942    
D9R/N     197-8229     Track Roller Gp
Single Flange    
245-9943    
D9R/N     197-8228     Double Flange Track Roller     245-9944    
D8R/N     107-9358     Track Idler Gp
Front    
244-0879    
D8R/N     143-7734     Track Idler Gp
Front
Landfill Idler that is equipped for arctic applications    
244-1323    
D8R/N and LGP     107-9357     Track Idler Gp
Rear    
244-0878    
D8R/N and LGP     143-7735     Track Idler Gp
Rear
Landfill Idler that is equipped for arctic applications    
244-1324    
D8L     107-9358     Track Idler Gp     244-0879    
D8L     143-7734     Track Idler Gp
Landfill Idler that is equipped for arctic applications    
244-1323    
D8R/N/L     197-7637     Track Roller Gp
Single Flange    
244-0880    
D8R/N/L     197-7638     Double Flange Track Roller     244-0881    
583R     107-9357     Track Idler Gp     244-0878    

In conjunction with the changes to the part numbers, additional changes have been made to the part numbers of the rollers which are available for high temperature applications. Rollers that are for high temperature applications, which are typically used in steel mills, will continue to utilize silicone toric material in the Duo-Cone seals.

The changes to the part numbers for the rollers that are for high temperature applications are outlined in the following table.

Note: ET (Extreme Temperature) is stamped on the roller shaft.

Table 3
Roller Groups for Steel Mill Applications    
Model     Former Part Number     Description     New Part Number    
D9R/N     197-8229     Track Roller Gp
Single Flange
Extreme Temperature    
245-9945    
D9R/N     197-8228     Double Flange Track Roller
Extreme Temperature    
245-0942    
D8R/N/L     197-7637     Track Roller Gp
Single Flange
Extreme Temperature    
244-0942    
D8R/N/L     197-7638     Double Flange Track Roller
Extreme Temperature    
244-0943    

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