Transmission and Torque Converter - Install
Installation Procedure
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| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 1U-7519 | Hydraulic Pump | 1 |
| 8S-7611 | Tube As | 1 | |
| 8S-7615 | Pin | 1 | |
| 8S-7650 | Cylinder | 1 | |
| B | 1U-7498 | Stand | 4 |
| 1U-7501 | Tube | 4 | |
| C | 138-7573 | Link Bracket | 1 |
| D | 9U-6198 | Turning Tool | 1 |
| E | 1U-7505 | Transmission Jack | 1 |
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| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
- Position transmission (30) onto Tooling (E). The weight of transmission (30) is approximately 350 kg (771 lb).
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| Illustration 1 | g01031397 |
- Connect harness assembly (34) .
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| Illustration 2 | g01116486 |
- Connect hose (33) to transmission (30) .
- Position transmission (30). Install cable strap (32) .
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| Illustration 3 | g01031403 |
- Install bolts (31) into transmission (30) .
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| Illustration 4 | g01031402 |
- Remove Tooling (E) from transmission (30) .
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| Illustration 5 | g01031397 |
- Connect hose (29) .
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| Illustration 6 | g01031394 |
- Install belt tensioner (28) .
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| Illustration 7 | g01031393 |
- Position hub assembly (27). Install bolts (26) .
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| Illustration 8 | g01031392 |
- Connect hose (25). Connect hose assembly (24) .
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| Illustration 9 | g01031387 |
- Install sensor (22). Connect harness assembly (23) .
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| Illustration 10 | g01116483 |
- Install hose assembly (21). Connect hose (20) .
- Connect harness assembly (19) .
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| Illustration 11 | g01031384 |
- Position bracket assembly (17). Install bolts (18) .
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| Illustration 12 | g01031376 |
- Install plate (15). Install bolts (16).
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| Illustration 13 | g01031374 |
- Install Tooling (D) to engine crankshaft (12) .
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| Illustration 14 | g01031372 |
- Rotate engine crankshaft (12) in order to allow access to bolt (14). Install bolt (14) and washer (13) .
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| Illustration 15 | g01031373 |
- Repeat Step 17 in order to remove additional bolts (14) and washers (13) .
- Attach Tooling (C) and a suitable lifting device to rear fender (10). Position rear fender (10) .
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| Illustration 16 | g01031370 |
- Install bolts (11) .
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| Illustration 17 | g01031371 |
- Install clips (9) .
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| Illustration 18 | g01031369 |
- Install cover (8). Install bolts (7) .
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| Illustration 19 | g01031366 |
- Install plugs (6) .
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| Illustration 20 | g01031363 |
- Connect hose (5). Connect hose assembly (4) .
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| Illustration 21 | g01031435 |
- Install mount (3). Install bolts (2) .
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| Illustration 22 | g01031355 |
- Connect hose (1) .
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| Illustration 23 | g01031354 |
- Lower the rear of the machine to the ground. Lower the front of the machine to the ground. Remove Tooling (A) and Tooling (B) from the machine.
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| Illustration 24 | g01031349 |
End By:
- Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
- Install the fan guard. Refer to Disassembly and Assembly, "Fan Guard- Remove and Install".
- Install the refrigerant compressor. Refer to Disassembly and Assembly, "Air Conditioner - Remove and Install".
- Install the engine enclosure. Refer to Disassembly and Assembly, "Engine Enclosure - Remove and Install".
- Install the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and Install".
- Install the hydraulic oil cooler. Refer to Disassembly and Assembly, "Hydraulic Oil Cooler- Remove and Install".
- Install the rear drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Rear) - Remove and Install".
- Install the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) - Remove and Install".
- Install the implement pump. Refer to Disassembly and Assembly, "Implement Pump - Remove and Install".
- Install the bottom guard. Refer to Disassembly and Assembly, "Bottom Guard - Remove and Install".
Caterpillar Information System:
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2003/12/01 Arctic Cartridge Pins Are Available {7217}
2003/12/01 New Fuel Filter Base Has Been Released {1262}
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