Pistons and Connecting Rods - Disassemble
Disassembly Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 1U-6683     | Ring Expander     | 1     |
B     | 1P-1857     | Retaining Ring Pliers     | 1     |
C     | 1P-0510     | Driver Group     | 1     |
Start By:
- Remove the pistons and connecting rods. Refer to Disassembly and Assembly, "Piston and Connecting Rods - Remove".
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Remove connecting rod bolts (5) from connecting rod (7) .
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Illustration 1 | g01033491 |
- Remove connecting rod bearings (10) from connecting rod cap (11) and connecting rod (7) .
- Use Tooling (A) to remove compression rings (1) and (2), and oil control ring (3) from piston (4) .
- Use Tooling (B) to remove retaining rings (8) that hold piston pin (6) in position.
- Remove piston pin (6) from piston (4) .
Note: If the piston pin cannot be removed by hand, raise the temperature of the piston to 45 ± 5 °C (113 ± 9 °F). Do not use a torch to heat the piston.
- Use Tooling (C) and a suitable press to remove piston pin bearing (9) from connecting rod (7) .
- Repeat Steps 1 through 6 in order to disassemble the remaining pistons and connecting rods.
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