1993/06/01 Caterpillar


New Cast Iron Inlet Adapter And Impeller For Water Pumps

Usage:


3406B/C (3ZJ, 5KJ, 4CK) Truck Engines

SUPPLEMENT: 01/00/94

Truck Engine News, June 1993, Page 3, "New Cast Iron Inlet Adapter And Impeller For Water Pumps".

In the Referencesection of the article, the Form Number of the Special Instuction is incorrectly given as SEHS9494. The CORRECT Form Number is SEHS9484.

--------------- END SUPPLEMENT ---------------

Reference: "New Water Pump Groups Use Tapered Roller Bearing," in this issue.

Truck Engine News, September 1987, Page 2, "Recommendations For Preventing Cooling System Damage".

Truck Engine News, February 1990, Page 1, "Improvements Made To Water Pumps; New Groups/Parts Available For Certain Applications".

Truck Engine News, November 1992, Page 5, "Supplemental Coolant Additive Requirements".

Reference: "Coolant And Your Engine," Form No. SEBD0970.

Special Instruction, Form No. SEHS9494, "Using A 9Y3778 Water Pump Impeller with a 9Y5652 Inlet Adapter".

Description of Change: A new cast iron water pump adapter and impeller are being used. The mating profile of the new cast iron adapter and impeller have been changed to match the profile of the current aluminum adapter and non-metallic impeller. This change will permit complete interchangeability of these adapters and impellers.


Location of the 4P2383 Adapter (1) and 9Y3778 Impeller (2).

Adaptable To: The new cast iron 9Y3778 Impeller replaced the former 9Y5651 Impeller in the 4P2152 Basic Water Pump Group and its equivalent Remanufactured 0R2856 Water Pump Group before these pumps were replaced by the new 1025941 Basic Water Pump Group and its equivalent Remanufactured 0R3790 Water Pump Group. The 1025941 and 0R3790 Basic Water Pump Groups also use the new cast iron 9Y3778 Impeller. See the Reference Article "New Water Pump Groups Use Tapered Roller Bearing" in this issue. The new cast iron 4P2383 Adapter replaced the former 9Y5652 Adapter in the higher level 9Y5647 Water Pump Group at the same time the impeller was changed in the 4P2152 Basic Water Pump Group.

The new cast iron 4P2383 Adapter can be used with the former 9Y5651 Impeller. However, when using the former 9Y5652 Adapter with the new 9Y3778 Impeller in the 4P2152, 1025941, 0R2856 or 0R3790 Basic Water Pump Groups, the clearance between the adapter and the impeller MUST be checked. There is a possibility of interference due to the profile differences between the new 9Y3778 Impeller and the former 9Y5652 Adapter. See the Reference Special Instruction.

The former 9Y5652 Adapter is also not compatible with the non-metallic 7C5479 Impeller. See Reference Article Truck Engine News, February 1990, Page 1, "Improvements Made To Water Pumps; New Groups/Parts Available For Certain Applications ".

Damage to other engine components, such as cylinder liner pitting, can be caused by coolant with no or a low concentration of coolant conditioner. See the Reference Caterpillar publication "Coolant and Your Engine," Form No. SEBD0970. Also, see the Reference Articles Truck Engine News, September 1987, Page 2, "Recommendations For Preventing Cooling System Damage" and Truck Engine News, November 1992, Page 5, "Supplemental Coolant Additive Requirements".

Caterpillar Information System:

1993/06/01 New Water Pump Groups Use Tapered Roller Bearing
1993/05/01 Summery Of Changes To Timing Advance Drive Groups
1993/05/01 Baffles Available To Help Reduce Turbocharger Noise
1993/04/01 Component Cross Reference Lists For Programed Electronic Engine Control (PEEC) And Electronic Systems
1993/04/01 0R3735 Remanufactured Camshaft Available
1993/04/01 Service Tips For Effective Repair Of Failed Turbochargers
1993/03/01 List of Service Publications
1993/03/01 New Personality Modules Provide Improved Cruise Control
1993/03/01 New Bushing Used In Fuel Injection Pump Groups
1993/03/01 Oversize Pistons Not Available
1993/03/01 New Fuel Priming Pump Kits Available
1993/03/01 Moisture Entry Into Engine Electronic Controls
1993/06/01 New Bonnet Used In Fuel Injection Pump Group
1993/06/01 Measuring "Dynamic Rack" Of Unit Injectors
1993/06/01 New Fuel Pump Drive Idler Gear Assembly And Shaft Used In Front Timing Gear Groups
1993/06/01 Lock Removed From Front Timing Gear Group To Help Prevent Loss Of Tightening Torque
1993/06/01 False Logging Of 100-01 Low Oil Pressure, And 100-11 Very Low Oil Pressure Diagnostic Codes
1993/07/01 Diesel Truck Engine Smoke Limits
1993/07/01 New Exhaust Manifold End And Center Sections Used In Dry Type Exhaust Manifold Groups
1993/07/01 Manifold Pressure Variation At Full Load/Constant Speed
1993/07/01 Improved 7X1700 Electronic Tool Group (Communication Adapter) Supports Flash Memory Downloading
1993/07/01 9Y3663 Air Cleaner Adapter Available For Remanufactured 3208 Turbocharged Truck Engines
1993/07/01 Compressor Nut Torque For Schwitzer Turbochargers
1993/07/01 Battery Acid Fill Machine May Be Damaging Batteries
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