C27 and C32 Engines for Caterpillar Built Machines Caterpillar


Exhaust Manifold - Remove and Install

Usage:

854K 221

Prosedur Pelepasan

Tabel 1
Alat yang Diperlukan 
Alat  Nomor Suku Cadang  Keterangan Suku Cadang  Jml 
165-4638  Pengarah 
5P-3931  Senyawa Anti-Macet 

Dimulai dengan:

  1. Lepaskan turbocharger.


PERHATIAN

Pastikan semua suku cadang bersih dari kontaminan.

Kontaminan dapat menyebabkan keausan yang cepat dan mempersingkat umur komponen.




    Ilustrasi 1g03434048

  1. Lepaskan baut (2), pelindung panas (1), baut (4), dan pelindung panas (5).

  2. Putuskan susunan pipa (3).


    Ilustrasi 2g03434269

  3. Lepaskan bracket (6) dan (10).

  4. Lepaskan susunan klem (7).

  5. Lepaskan dan buang mur (9). Lepaskan spacer dan lepaskan susunan manifold buang (8).


    Ilustrasi 3g03434276

  6. Lepaskan dan buang susunan klem (17) dan bellows (16).

  7. Lepaskan dan buang mur (19). Lepaskan elbow (18) dan lepaskan gasket (tidak ditunjukkan).

  8. Lepaskan dan buang susunan klem (12) dan bellows (13). Pisahkan bagian manifold buang (11), (14), dan (15).

  9. Lepaskan sensor temperatur (20).

Prosedur Pemasangan

  1. Pasang susunan manifold buang (8) dengan urutan terbalik dari pelepasan.

    1. Pasang susunan klem baru (12) dan bellows baru (13).


      Ilustrasi 4g03435357

    2. Atur posisi bellows baru (16) dan pasang susunan klem baru (17) (tidak ditunjukkan). Pastikan ujung bellow dengan taper (A-A) menghadap manifold buang.


      Ilustrasi 5g02256033


      Ilustrasi 6g02256453
      Urutan Torsi

    3. Letakkan manifold buang ke tempatnya dan pasang Alat (A) di Lokasi (X).

    4. Gunakan Peralatan (B) pada ulir mur yang baru (9). Kencangkan mur (9) dalam urutan di atas dengan torsi pengencangan 20 ± 3 N·m (15 ± 2 lb ft). Kencangkan kembali mur (9) dalam urutan di atas dengan torsi pengencangan 38 ± 5 N·m (28 ± 4 lb ft).

    5. Gunakan Peralatan (B) pada ulir mur yang baru (19). Kencangkan mur (19) dengan torsi pengencangan 35 ± 2 N·m (26 ± 2 lb ft).

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