TH210 and TH215 Telehandlers Power Train Caterpillar

Installation Procedure

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Personal injury or death can result from improper lifting or blocking. When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component. Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.

1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new Caterpillar parts for replacement.
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   Illustration 1	g00922561

2. Place suitable cribbing on a suitable pallet fork. Attach a suitable nylon lifting sling and a suitable hoist to the hydrostatic drive motor. The weight of the hydrostatic drive motor is approximately 48 kg (106 lb). Use the lifting equipment to lift the hydrostatic drive pump onto the cribbing. Detach the nylon lifting sling from the hoist.
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   Illustration 2	g00922569

3. Use the pallet fork to position the hydrostatic drive motor underneath the machine. Draw the free end of the nylon lifting sling through the frame of the machine. Attach the free end of the nylon lifting sling to a suitable hoist. Refer to the white arrow in Illustration 2.
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   Illustration 3	g00922562

4. Use the attached lifting equipment to position the hydrostatic drive motor to the front axle. Carefully line up the output shaft on the hydrostatic drive motor with the input shaft in the front axle.
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   Illustration 4	g00922822

5. Install bolts (15) that secure the hydrostatic drive motor to the front axle.
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   Illustration 5	g00922826

6. Remove the pallet fork, the nylon lifting sling and the hoist from the machine.
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   Illustration 6	g00922827

7. Connect hoses (14) to the hydrostatic drive motor.
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   Illustration 7	g00922828

8. Connect tee (9) to elbow (11) at connector (13).
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   Illustration 8	g00922829

9. Connect hose (8) to tee (9).

10. Tighten elbow (11) at connector (10) to the hydrostatic drive motor.
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    Illustration 9	g00922830

11. Position harnesses (6) across the hydrostatic drive motor. Refer to the note that was made during the installation procedure. Connect electrical connectors (7).
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    Illustration 10	g00922831

12. Connect electrical connector (5) to the hydrostatic drive motor.
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    Illustration 11	g00922832

13. Connect hoses (4) to the hydrostatic drive motor.
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    Illustration 12	g00922833

14. Connect hose (3) to the hydrostatic drive motor. Install a new cable strap in order to secure the brake cable to the hose. Refer to the note that was made during the removal procedure for the position of the cable strap.
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    Illustration 13	g00922834

15. Position a suitable floor jack near the front axle and use the floor jack to position the front end of drive shaft (1) to the flange on the front axle. The weight of the drive shaft is approximately 14 kg (31 lb).
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    Illustration 14	g00922835

16. Install bolts (2) in order to connect drive shaft (1) to the front axle.

17. Remove the floor jack from the machine.

18. Fill the hydraulic system with hydraulic oil. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change".

End By:

1. Turn the battery disconnect switch to the ON position. Refer to Operation and Maintenance Manual, "Battery Disconnect Switch (if equipped)".

2. Remove the boom cylinder lock and lower the boom. Refer to Operation and Maintenance Manual, "Boom Cylinder Lock - Removal and Installation Procedures".

3. Remove all the chocks from the wheels that were installed during the removal procedure.