216, 226, 232 and 242 Skid Steer Loaders Machine Systems Caterpillar


Pilot Operated Hydraulic Control - Remove

Usage:

216 4NZ

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     6V-9507     Face Seal Plug (9/16 - 18 THD)     12    
6V-9828 Cap As (9/16 - 18 THD)     12    

Start By:

  1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".
  2. Raise the cab. Refer to Disassembly and Assembly, "Cab - Tilt".

Note: SERVICE DATA: TOOLING (A) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.




    Illustration 1g00898322

  1. Remove four screws (1). Remove cover (2) .



    Illustration 2g00898324

  1. Disconnect harness assemblies (3) .



    Illustration 3g00898326

  1. Disconnect six hose assemblies (4) .



    Illustration 4g00898327

  1. Remove cable strap (6). Raise boot (5) .



    Illustration 5g00899604



    Illustration 6g00899605

  1. Remove bolts (7). Remove bolts (8). Remove bracket assembly (9) .



    Illustration 7g00898333

  1. Remove pilot operated hydraulic control (10) .

  1. Repeat Steps 1 through 6 for the other side.

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