PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL INJECTORS ON CERTAIN C32 MARINE ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL INJECTORS ON CERTAIN C32 MARINE ENGINES

Usage:

REBE4409-00

05Nov2008


U-559
A-464
D-477
O-514
TM-28

 
After Failure Only
  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING FUEL INJECTORS ON CERTAIN C32 MARINE ENGINES

1254 1251 1290
PS51584
NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51584" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

30Nov2010

PROBLEM

The existing fuel injector can fail on certain C32 Marine Engines. If the existing fuel injector fails it will cause a dead injector resulting in no fuel being delivered to cylinder.

AFFECTED PRODUCT

Model Identification Number
C32 RNC02662, 2722, 2726, 2731-2735, 2737-2747, 2749-2759, 2762-2766, 2768-2770, 2772, 2778, 2782, 2787-2788, 2791-2796, 2798, 2800-2818, 2820-2824, 2826-2834, 2836, 2839-2854, 2856-2866, 2868-2878, 2880-2883, 2885-2888, 2892-2895, 2897-2903, 2905-2906, 2908-2910, 2912-2918, 2920-2933, 2935-2936, 2938-2939, 2941, 2944-2947, 2949-2952, 2954-2963, 2965, 2969-2971, 2973-2986, 2988, 2990-3009, 3014-3035, 3037-3039, 3041-3127, 3129-3134, 3136, 3139, 3142-3172, 3174, 3177-3197

RND00101-00103, 114, 123-124, 132-133, 136-146, 151, 159-160, 192-194, 202, 204, 207, 210, 221, 228-249, 251, 253-254, 256-257, 263, 266-267, 270-271, 274-275, 277

RNE00102-00103, 106-111, 114-116, 118-119, 121, 124

RNR00100-00101, 103, 105-107, 109-110, 112-113, 115

T3T00101-00104, 106-110, 112-123, 128, 137-144, 147-148, 190

PARTS NEEDED

Qty

Part Number Description
12 2768307 INJECTOR GP-FUEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

After failures of a single injector, replace all 12. See RENR8628 for Disassembly and Assembly instructions.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-100 hrs 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 11.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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