735 and 740 Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems Caterpillar


Relief Valve (Hoist)

Usage:

735 AWR

Type 1



Illustration 1g00877192

Relief pressure (raise) ... 22500 ± 340 kPa (3250 ± 50 psi)

Relief pressure (lower) ... 6900 ± 340 kPa (1000 ± 50 psi)

Note: Test the valve at 49° ± 3°C (120° ± 5° F).

Note: Set 22500 kPa (3000 psi) before 6900 kPa (1000 psi).

(1) Lubricate the seals lightly with clean hydraulic fluid.

(2) 171-5910 Spring

Test force ... 129.3 ± 10.2 N (29 ± 2.3 lb)
Test length ... 33.27 mm (1.31 inch)
Free length after test ... 36.09 mm (1.42 inch)
Outside diameter ... 11.68 mm (0.46 inch)

(3) Torque for the relief valve body ... 110 ± 10 N·m (81 ± 7 lb ft)

(4) Change the thickness of the shim pack in order to set relief pressure for lowering the body.

Table 1
Shims for the relief pressure for lowering the body 
Pt. No. for Shim  Thickness  Approximate Change in Pressure 
4M-6978 Shim  0.508 mm (0.02 inch)  2950 kPa (430 psi) 
4M-6979 Shim  1.27 mm (0.05 inch)  7370 kPa (1070 psi) 
4M-6980 Shim  0.254 mm (0.01 inch)  1470 kPa (210 psi) 
4T-4659 Shim  0.8 mm (0.0315 inch)  4640 kPa (670 psi) 

(5) Change the thickness of the shim pack in order to set relief pressure for raising the body.

Table 2
Shims for the relief pressure for raising the body 
Pt. No. for Shim  Thickness  Approximate Change in Pressure 
3J-7473 Shim  0.12 mm (0.005 inch)  700 kPa (100 psi) 
3H-2549 Shim  0.254 mm (0.01 inch)  1470 kPa (210 psi) 
4T-4660 Shim  0.08 mm (0.003 inch)  460 kPa (67 psi) 
3J-7470 Shim  1.22 mm (0.048 inch)  7070 kPa (1030 psi) 

(6) 8H-3532 Spring

Test force ... 95.5 ± 7.5 N (21.5 ± 1.7 lb)
Test length ... 25.4 mm (1.0 inch)
Free length after test ... 42.2 mm (1.67 inch)
Outside diameter ... 12 mm (0.47 inch)

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