Assembly Procedure
| Required Tools | ||
|---|---|---|
| Tool | Part Number | Part Description |
| A | 1P-1856 | Retaining Ring Pliers |
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring may not have the same sealing properties as a new O-ring seal. A reconditioning procedure should not be degraded because of a low cost component such as an O-ring seal or a gasket. Use 1U-6396 O-Ring Assembly Compound during the assembly procedure.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the components of the pump or of the motor. All disassembly and all assembly procedures must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and protected at all times.
- Install guide (36), spring (35), valve (34), O-ring seal (33), body (32), washers (31) and locknuts (30) .
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Personal injury can result from parts and/or covers under spring pressure. Spring force will be released when covers are removed. Be prepared to hold spring loaded covers as the bolts are loosened. |
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| Illustration 1 | g00794340 |
View from bottom of hydraulic tank | |
- Install plug (29). Tighten plug (29) to a torque of 68 ± 7 N·m (50 ± 5 lb ft). Install temperature switch assembly (28) .
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| Illustration 2 | g00794776 |
- Install bolt assembly (19) through cover (27). Install governor spring (26), retainer (25), plain washer (24), spring (23), and washer (22) on bolt assembly (19). Use tooling (A) in order to install retaining ring (21) into the groove on bolt assembly (19) .
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Personal injury can result from parts and/or covers under spring pressure. Spring force will be released when covers are removed. Be prepared to hold spring loaded covers as the bolts are loosened. |
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| Illustration 3 | g00794728 |
- Install the hydraulic element assembly (20) .
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| Illustration 4 | g00794723 |
- Install the filter assembly into the hydraulic tank. Tighten bolt assembly (19) to a torque of 58.0 ± 1.4 N·m (43.0 ± 1.0 lb ft).
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Personal injury can result from parts and/or covers under spring pressure. Spring force will be released when covers are removed. Be prepared to hold spring loaded covers as the bolts are loosened. |
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| Illustration 5 | g00794681 |
- Install backup alarm assembly (18) .
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| Illustration 6 | g00794676 |
- Install sight glass (12) into grommet (13). Place grommet (13), plate (14), and glass retainer (15) in position on the hydraulic tank. Install washers (16) and locknuts (17). Tighten the locknuts to a torque of 30 ± 7 N·m (22 ± 5 lb ft).
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| Illustration 7 | g00794330 |
View from inside tank | |
- Install breaker valve (11) (if equipped). Install strainer (13) .
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| Illustration 8 | g00794667 |
- Install filler cap (5), ball (6), plate (7), gasket (8), and retaining ring (9) into hydraulic cap cover (2) .
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| Illustration 9 | g00794313 |
- Install hydraulic cap cover (2). Install screen assembly (4) and fitting (3) .
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| Illustration 10 | g00794362 |
- Install cover (1). Tighten locknuts to a torque of 30 ± 7 N·m (22 ± 5 lb ft).
Note: Clean the mating surface of the hydraulic tank assembly and the cover before the assembly process. The mating surfaces must be free of dirt and other contaminants.
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| Illustration 11 | g00794619 |
End By: Install the hydraulic tank. Refer to Disassembly and Assembly, "Hydraulic tank - Install" for the correct procedure.