793B Off-Highway Truck Air System and Brakes Caterpillar


Gear Pump (Torque Converter, Parking Brake Release, and Brake Cooling)

Usage:

793B 1HL



Illustration 1g00762288

Rotation of the pump is counterclockwise when the pump is viewed from the drive end.

Lubricate the pump with oil before you operate the pump.

Bench test requirements: SAE 10W oil must be stabilized at 65°C (150°F) before the test is performed.

(A) Torque converter scavenge section

Minimum output ... 40 L/min (10.6 US gpm)
Test pressure ... 345 kPa (50 psi)
Test speed of pump ... 900 rpm

(B) Torque converter charging section

Minimum output ... 197 L/min (52.0 US gpm)
Test pressure ... 1035 kPa (150 psi)
Test speed of pump ... 900 rpm

(C) Parking brake release section

Minimum output ... 33 L/min (8.7 US gpm)
Test pressure ... 4136 kPa (600 psi)
Test speed of pump ... 900 rpm

(D) Brake cooling section

Minimum output ... 115 L/min (30.4 US gpm)
Test pressure ... 345 kPa (50 psi)
Test speed of pump ... 900 rpm

Note: Prior to testing the pump, the pump must rotate freely by using your hand.

(1) Torque for the locknut on the pump drive gear ... 110 ± 13 N·m (81.1 ± 9.6 lb ft)

(2) Clearance between a new gear and a new cover ... 0.104 ± 0.043 mm (0.0041 ± 0.0017 inch)

(3) Clearance between a new gear and a new body ... 0.163 ± 0.038 mm (0.0064 ± 0.0015 inch)

(4) Clearance between a new gear and a new body ... 0.086 ± 0.026 mm (0.0034 ± 0.0010 inch)

(5) Dimensions of new shafts and of new pump bodies

Diameter of the drive shafts and diameter of the driven shafts ... 31.742 ± 0.005 mm (1.2497 ± 0.0002 inch)
Diameter of the bores in the pump body ... 31.786 ± 0.008 mm (1.2514 ± 0.0003 inch)

(6) Clearance between a new gear and a new cover ... 0.125 ± 0.038 mm (0.0049 ± 0.0015 inch)




Illustration 2g00762466

(7) Location of the bearing joint from the vertical centerline ... 30 ± 15 degrees

(8) Depth of the two bearings into cover ... 1.57 ± 0.25 mm (.062 ± .010 inch)




Illustration 3g00762468

(9) Measurement from the end of the four dowels to the face of the body ... 5 ± 0.5 mm (0.20 ± 0.02 inch)




Illustration 4g00762471

(10) Location of the bearing joint from the vertical centerline ... 30 ± 15 degrees

(11) Depth of two dampers (E) into the body ... 7.5 ± 0.5 mm (0.30 ± 0.02 inch)

(12) Depth of the two bearings into the body ... 1.5 ± 0.25 mm (0.06 ± 0.010 inch)

(13) Depth of the four dampers (F) into the body ... 1.5 ± 0.5 mm (0.06 ± 0.02 inch)




Illustration 5g00762472

(14) Measurement from the end of the four dowels to the face of the body ... 4.83 ± 0.5 mm (.190 ± .02 inch)




Illustration 6g00762474

(15) Depth of the two bearings into the cover ... 1.50 ± 0.5 mm (0.060 ± 0.02 inch)

(16) Location of the bearing joint from the vertical centerline ... 30 ± 15 degrees




Illustration 7g00762475

(17) Location of the bearing joint from the vertical centerline ... 30 ± 15 degrees

(18) Depth of the two bearings into the cover ... 1.50 ± 0.5 mm (0.060 ± 0.02 inch)

(19) Measurement from the end of the two dowels to the face of the cover ... 6 mm (0.24 inch)




Illustration 8g00762476

(20) Depth of the two bearings into the cover ... 1.50 ± 0.25 mm (0.060 ± 0.010 inch)

(21) Location of the bearing joint from the vertical centerline ... 30 ± 15 degrees

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