2001/02/12 Caterpillar


Replacement Shaft Assemblies for Countershaft Transmissions {3150}

Usage:

IT12B 1KF
Wheel Loader:
910E (S/N: 1SF86-827; 1YK69-1445)
910F (S/N: 1SF1104-UP; 1YK1614-UP)
918F PS (S/N: 2CK75-UP; 3TJ85-UP)
Integrated Toolcarrier:
IT12B (S/N: 1KF51-700)
IT12F (S/N: 1KF820-UP)
IT14F (S/N: 4EL83-UP)
Service Magazine SEPD0532, 12 July 2000, "Replacement Shaft Assemblies for Countershaft Transmissions". Replace this article with the article that follows.

Description of Change: Two new shaft assemblies are available for servicing countershaft transmissions.

Adaptable To: The new 102-7552 Shaft As has replaced the former 8E-7168 Shaft As for the following groups: the 6Y-8156 Clutch, the 8E-7230 Clutch and the 9U-8687 Clutch. The new 102-7550 Shaft As has replaced the former 8E-7169 Shaft As for the following groups: the 6Y-3867 Clutch, the 8E-7229 Clutch and the 9U-8686 Clutch .

The two former shaft assemblies have been discontinued. The two new shaft assemblies are adaptable to all of the listed machines with the replacement and/or removal of specified parts in the affected clutch groups. The parts that are required in conjunction with the replacement of the shaft assemblies are listed in Table 1 and Table 2.

Table 1
Parts Listing for the Replacement of the 8E-7168 Shaft As    
Item     Quantity     Part Number     Description    
1     1     102-7552     Shaft As    
2     1     6Y-8160     End Plate (1)    
3     1     8E-5727     Spring Retainer    
4     1     8E-8313     Thrust Disc    
5     2     9U-8875     Retaining Ring    
( 1 ) The end plate is required for S/N:1SF
, S/N:; 1YK
and S/N:; 1KF
models only.

Table 2
Parts Listing for Replacement of the 8E-7169 Shaft As    
Item     Quantity     Part Number     Description    
1     1     102-7550     Shaft As    
2     1     6Y-8160     End Plate (1)    
3     1     8E-5727     Spring Retainer    
4     1     8E-8313     Thrust Disc    
5     2     9U-8875     Retaining Ring    
( 1 ) The end plate is required for S/N:1SF
, S/N:; 1YK
and S/N:; 1KF
models only.
Details for the parts replacement for the 8E-7168 Shaft As are provided in Illustration 1 and Table 3.


Illustration 1g00717059

(1) 8E-7168 Shaft As

(2) 9X-2309 Retaining Ring

(3) 9W-9718 Spring Retainer

(4) 9W-9340 Thrust Disc

(5) 9X-2309 Retaining Ring

(6) 6Y-5631 Plate

(7) 6Y-6934 Disc Spring

(8) 6Y-2833 End Plate

Table 3
Parts Replacement for the 8E-7168 Shaft As    
Remove the following parts:     Install the following parts:     Clutch Group    
Item     Quantity     Part     Quantity     Part    
2     1     9X-2309 Retaining Ring     1     9U-8875 Retaining Ring     Reverse    
3     1     9W-9718 Spring Retainer     1     8E-5727 Spring Retainer     Reverse    
4     1     9W-9340 Thrust Disc     1     8E-8313 Thrust Disc     Reverse    
5     1     9X-2309 Retaining Ring     1     9U-8875 Retaining Ring     Second    
6     1     6Y-5631 Plate (1)     1     None     Second    
7     1     6Y-6934 Disc Spring     1     None     Second    
8     1     6Y-2833 End Plate (2)
   
1     6Y-8160 End Plate     Second    
( 1 ) The total number of 6Y-5631 Plates is reduced by one plate.
( 2 ) This part is replaced in the 8E-7230 Clutch for S/N:1SF
, S/N:; 1YK
and S/N:; 1KF
models only. No action is required for S/N:; 2CK
, S/N:; 3TJ
and S/N:; 4EL
models.
Details for the parts replacement for the 8E-7169 Shaft As are provided in Illustration 2 and Table 4.


Illustration 2g00717061

(1) 8E-7169 Shaft As

(2) 9X-2309 Retaining Ring

(3) 9W-9718 Spring Retainer

(4) 9W-9340 Thrust Disc

(5) 9X-2309 Retaining Ring

(6) 6Y-2833 End Plate

Table 4
Parts Replacement for the 8E-7169 Shaft As    
Remove the following parts:     Install the following parts:     Clutch Group    
Item     Quantity     Part Number
Description    
Quantity     Part Number
Description    
2     1     9X-2309 Retaining Ring     1     9U-8875 Retaining Ring     Forward Low Speed    
3     1     9W-9718 Spring Retainer     1     8E-5727 Spring Retainer     Forward Low Speed    
4     1     9W-9340 Thrust Disc     1     8E-8313 Thrust Disc     Forward Low Speed    
5     1     9X-2309 Retaining Ring     1     9U-8875 Retaining Ring     Forward High Speed    
6     1     6Y-2833 End Plate (1)
   
1     6Y-8160 End Plate     Forward High Speed    
( 1 ) This part is replaced in the 8E-7229 Clutch for S/N:1SF
, S/N:; 1YK
and S/N:; 1KF
models only. No action is required for S/N:; 2CK
, S/N:; 3TJ
and S/N:; 4EL
models.

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