2000/05/22 Caterpillar


A New Housing for the Thermostat Is Now Available {1361}

Usage:

426C 1CR
Backhoe Loader:
416C (PIN: 1WR; 1XR; 4ZN; 5YN)
426C (PIN: 1CR; 1ER; 1MR; 1NR; 1YR; 1ZR; 6XN; 7WN)
428C (PIN: 2CR; 8RN)
436C (PIN: 1FR; 1GR; 1PR; 1RR; 2AR; 2BR; 8TN; 9JN)
438C (PIN: 1JR; 1TR; 2DR; 9KN)

Description of Change: Some 3054 engines in backhoe loaders now use a nonmetallic thermostat housing. The temperature sender and the wire harness changed in order to accommodate the new housing.

The temperature switch changed temporarily.

Adaptable To: The 171-1076 Housing (Nonmetallic) replaces the 163-5591 Housing (Metallic). See Table 1 for the specific changes. All parts will continue to be serviced. See Table 3 for the effectivity of this change.

Table 1
Description     Former Part Number     New Part Number    
Thermostat Housing     163-5591     171-1076    
Harness     9R-9903     178-3771    
Temperature Sender     7N-8532     175-3070    
Temperature Switch     6T-2665     177-4599 (1)    
( 1 ) This was a temporary change. See information that follows.
See Table 2 for the engine arrangements with the new thermostat housings.

Table 2
Engine Arrangements with the new Nonmetallic Housing    
122-8803    
122-8804    
122-8805    
122-8806    

Table 3
Manufacturing Effectivity of the 175-3070 Temperature Sender    
Model     Product Identification Number    
416C     4ZN17780    
5YN16318
1WR9092
1XR2199
426C     6XN4026    
7WN944
1CR869
1MR967
1YR1743
1ZR944
428C
   
8RN4516    
2CR17909
436C
   
8TN979    
9JN188
1FR1606
1PR1610
1RR1002
2AR1643
2BR217

Temperature Switch

Table 4
Manufacturing Effectivity of the 177-4599 Temperature Switch    
Model     Product Identification Number    
Start End    
416C     4ZN17780     4ZN18440    
5YN16318 5YN16329    
1WR9092 1WR9189    
426C     6XN4026     6XN4102    
7WN944 7WN945    
1CR869 1CR873    
1MR967 1MR968    
1YR1743 1YR1745    
1ZR944 1ZR944    
428C
   
8RN4516     8RN4520    
2CR17909 2CR18054    
436C
   
8TN979     8TN987    
2AR1643 2AR1644    
2BR217 2BR217    

The 177-4599 Temperature Switch replaced the 6T-2665 Temperature Switch. The effectivity of the 177-4599 Temperature Switch is listed in Table 4.

The 6T-2665 Temperature Switch replaced the 177-4599 Temperature Switch. The 6T-2665 Temperature Switch requires the 183-2530 Wire in order to connect to the 178-3771 Harness .

Installation Procedure




Illustration 1g00708192

(1) 171-1076 Housing

(2) 178-3771 Harness

(3) 175-3070 Temperature Sender

(4) 6T-2665 Temperature Switch

All electrical components are compatible. Additional harnesses may be necessary in order to connect the harness to the temperature sender or to the temperature switch. The former components were grounded to the thermostat housing.

Note: The temperature sender and the temperature switch must be properly grounded to the harness or to a metallic housing.

  1. Identify each part. Check the following parts: thermostat housing, the harness, temperature switch and the temperature sender.

  1. Check Table 5 if an adapter for the harness is required.

    Table 5
    Component     Engine Harness    
    9R-9903 178-3771    
    7N-8532     An adapter is not required.     Adapter Harness (1)    
    175-3070     Adapter Harness (1)     An adapter is not required.    
    6T-2665     An adapter is not required.     Adapter Harness (2)    
    177-4599     Adapter Harness (1)     An adapter is not required.    
    ( 1 ) The harness must be fabricated.
    ( 2 ) This is the 183-2530 Wire .

  1. Install the parts.

  1. Check that the temperature gauge works properly.

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