3524B Engines for Off-Highway Trucks Caterpillar


Can Not Reach Top Engine RPM

Usage:

3524B 1AW
注: 如果此问题是在有负载的情况下出现,请参考故障诊断和排除, "功率低/油门反应差或无反应"部分的诊断程序。

可能的原因

  • 发动机功率降低

  • 冷起动模式

  • 刷新文件

  • 油门信号

  • 燃油供给

  • 进气堵塞

  • 排气堵塞

  • 空气系统泄漏

  • 气门调整

  • 喷油器

  • 附属设备故障

建议措施

功率降低

连接卡特彼勒电子技师(ET)并检查当前是否有功率下降事件。 如果当前发动机的功率下降,卡特彼勒 ET 上便会出现一个功率下降状态标记。 若要查看当前事件,请转到"诊断"下的"事件"菜单。 对于这种情况下的具体事件,请参考故障诊断和排除, "对某个事件代码进行故障诊断和排除"部分。

冷起动模式

使用卡特彼勒 ET 确认发动机已退出冷起动模式。 发动机在冷起动模式下工作时,会出现一个状态标记。 这会限制发动机的转速。

刷新文件

确认安装了正确的刷新文件。

油门信号

使用卡特彼勒 ET 监测油门状态。 观察油门位置。 确认油门位置在从低怠速过渡到高怠速的过程中平稳变化。 高怠速时,油门行程应达到 100%。

燃油供给

检查燃油管线有无以下问题: 堵塞, 弯折 和 管路挤压. 修理或更换管路。

  1. 检查油箱中有无会阻塞供油的异物。 检查燃油泵的吸油管路是否有空气渗入。 执行以下步骤后向燃油系统充油:

    • 更换燃油滤清器

    • 维护低压供油油路

    • 更换喷油器

  2. 低温天气会对燃油特性造成不良影响。 有关改善低温操作条件下燃油特性的信息,请参考操作和保养手册。

  3. 在发动机盘动过程中检查燃油压力。 检查燃油经过滤清器后的压力。 有关正确的压力值,请参考系统操作/测试和调整手册。 如果燃油压力低,请更换燃油滤清器。 如果更换后燃油压力仍然偏低,请检查以下各项: 输油泵, 输油泵的连接 和 燃油压力调节阀.

进气堵塞

更换堵塞的空气滤清器和/或清洁滤清器。 进气歧管系统的泄漏会降低进气歧管的压力。

排气堵塞

检查排气系统有无堵塞和/或泄漏。

气门调整

检查气门间隙设置。

喷油器

使用卡特彼勒 ET 来确定是否有针对喷油器电磁阀的当前诊断代码。 进行"喷油器电磁阀测试"。 在卡特彼勒 ET 上观察喷油器电磁阀的励磁情况。 进行"断缸测试"。 找出不能点火的气缸。 请参考故障诊断和排除, "喷油器电磁阀"部分的诊断功能测试。

附属设备故障

检查连接的附属设备。 确保附属设备不会使发动机超负荷。

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