797 and 797B Off-Highway Truck/Tractors Braking System Caterpillar


Service Tools

Usage:

797 5YW
The following service tools should be used to aid in troubleshooting the electrical system.

Table 1
Service Tools 
Part Number  Part 
Current Version  Cat® Electronic Technician (Cat® ET) 
257-9140  Fluke87VDigital Multimeter 
8T-3224  Needle Tip Group 
7X-1710  Multimeter Probe Group 
8T-8726  Adapter Cable Assembly ((3-pin Breakout) (3406PEEC,3176)) 
6V-3000  Connector Service Kit Sure Seal 
175-3700  Connector Service Kit Deutsch (DT) (less crimp tool) 
190-8900  Connector Service Kit Deutsch (HD) (less crimp tool) 
4C-8195  Control Service Tool (CMSII Switch Box) 
276-7273  Sensor Test Box (1) 
(1) Instrument used to test Cylinder Position sensors.


Illustration 1g00280782
Connections for the Cat® Electronic Technician (Cat® ET)
The components that are needed to use the Cat Electronic Technician to determine diagnostic codes are listed:
(1) A personal computer installed with a current version of Cat ET software.
(2) 466-6258 Communication Adapter 3 Group Cable
(3) 7X-1425 Cable and 4C-6805 Adapter.
(4) Special Publication, JEBD3003, Special Publication, JERD2124, and Special Publication, JERD2129, are all Caterpillar Electronic Technician software.
(5) 7X-1700 Communication Adapter Tool with Special Publication, NEXG4323, "Communications Adapter Software".


Illustration 2g00774942
Connections for the Communication Adapter II and the Cat ET
The components that are needed to use the Communication Adapter II and the Cat ET to determine diagnostic codes are listed:
(6) Cable
(7) 171-4400 Communication Adapter II
(8) Service diagnostic cable.
(9) Current version of Cat ET software and a personal computer

Reference: Refer to Special Publication, NEHS0758, "Communications Adapter II User Manual Contains Software".

Note: Cat ET is a software program that can be used on a personal computer.

To use Cat ET, order the following materials: Special Publication, JERD2124, "ET Single Use Program License", Special Publication, JEHP1026, "Information and Requirements Sheet", 7X-1425 Data Link Cable and the Data Subscription and Special Publication, JERD2142, "Data Subscription". The Special Publication, JEHP1026, "Information and Requirements Sheet" lists the required hardware and the features of the Cat-ET.

Cat ET is not required to determine the diagnostic codes. Cat ET is required to clear the diagnostic codes. However, the process of determining the diagnostic codes is easier and faster by using the Cat ET. Cat ET can also display information on the history of a diagnostic code and the parameter status of diagnostic codes. These features allow the Cat ET to be a useful tool for troubleshooting.

The Cat ET is used to communicate to the electronic control module over the data link by connecting to the machine diagnostic connector. For more information and the locations of the connectors, refer to Troubleshooting, "Electrical Components and Connector Locations" and the Electrical System Schematic in your machine Service Manual.

For instructions on servicing Sure Seal connectors, refer to Special Instruction, SMHS7531. For instructions on servicing Deutsch DT connectors, refer to Special Instruction, SEHS9615.

Use the digital multimeter for making continuity checks or for measuring voltage. The 7X-1710 Multimeter Probe measures the voltage at the connectors without disconnecting the connectors. The probe cables are pushed into the back of the connector along the wire. The 8T-8726 Adapter Cable has a 3-pin DT breakout. The adapter cable is used for measurements in the sensor circuits.

Except for harness tests, the use of certain test equipment is not recommended for use on modern Caterpillar electrical circuits. Such testers include the following examples: the 8T-0500 Continuity Tester and 5P-7277 Voltage Tester.

Note: A procedure has been developed to test "In Cylinder" Position Sensors. Reference Special Instruction REHS7338, "Procedure to Test the Position Sensor of a Hydraulic Cylinder".

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