784C and 785C Off-Highway Truck Power Train Caterpillar


Rear Wheel, Bearing, and Duo-Cone Seal - Remove

Usage:

785C 1HW

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7574     Link Bracket     2    
B     128-4775     Bracket     1    
B     128-4776     Extension Assembly     1    
C     149-7173     Bracket     1    

Start By:

  1. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------

    Note: Newer machines do not use retaining pins with the wheel bearings therefore steps pertaining to retaining rings may be omitted.

    Note: Cleanliness is an important factor. Before the removal procedure, clean the exterior of the component.




    Illustration 1g00563003

  1. Install Tooling (A) to rear wheel (1) . Attach Tooling (A) to a suitable lifting device and a hoist.

    Note: A lift truck can be positioned under rear wheel (1) in order to support rear wheel (1) during removal of the retainer.




    Illustration 2g00563009



    Illustration 3g00563012

  1. Use a suitable lift truck in order to support retainer (3) . Remove ten bolts (2) and the hard washers in order to remove retainer (3) and shims (4) . Discard ten bolts (2) . Use a suitable lift truck in order to remove retainer (3) .



    Illustration 4g00563014

  1. Attach Tooling (B) to a suitable hoist. Use two 0S-1585 Bolts in order to install Tooling (B) to hub (5) .

  1. Use Tooling (B) in order to remove hub (5) . The weight of hub (5) is 78.3 kg (172.6 lb).

  1. Remove two 0S-1585 Bolts in order to remove Tooling (B) from hub (5) . Remove Tooling (B) from the hoist.



    Illustration 5g00563017



    Illustration 6g00563020

  1. Use a suitable lift truck in order to remove special cone (6) . The weight of special cone (6) is 59 kg (130 lb).



    Illustration 7g00563003

  1. Remove rear wheel (1) from the spindle. The weight of rear wheel (1) is 1097 kg (2418 lb).



    Illustration 8g00563022

  1. Remove one half of Duo-Cone seal (7) from rear wheel (1) .

  1. Inspect two special cups (8) . If necessary, remove two special cups (8) from rear wheel (1) .



    Illustration 9g00563024

  1. Remove retaining pin (10) from spindle assembly (9) .



    Illustration 10g00558380



    Illustration 11g00563025

  1. Attach Tool (C) to a suitable hoist. Use Tool (C) in order to remove special cone (11) from spindle assembly (9) . The weight of special cone (11) is 59 kg (130 lb).

  1. Remove Tool (C) from special cone (11) . Remove Tool (C) from the hoist.

  1. Remove retaining pin (10) from spindle assembly (9) .



    Illustration 12g00563029



    Illustration 13g00563030



    Illustration 14g00563054

  1. Remove the remaining half of Duo-Cone seal (7) from the rear service and parking brake.

  1. Remove one half of Duo-Cone seal (13) from the rear service and parking brake.

  1. Remove seal retainer (12) from spindle assembly (9) .

  1. Remove the remaining half of Duo-Cone seal (13) from seal retainer (12) .

  1. Remove O-ring seal (14) from seal retainer (12) .

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